Addressing the Increase in Wireless Demand with Frequency-Hopping Metasurfaces

We all know that the Industrial Internet of Things and other wireless devices are straining the wireless spectrum. Spectrum turns out to be a scarce resource. With continually growing communication requirements, both data and voice, this is a problem searching for a solution. (Unlike many things floating around these days that are solutions searching for a problem.)

I am publishing this entire release regarding research into something called metasurfaces that could provide some of the solution to our spectrum strangling problem.

Recent advances in communication systems, such as the increase in mobile phone users, the adoption of Internet-of-Things devices, and the integration of smart sensors in applications ranging from smart homes to manufacturing have given rise to a surge in wireless traffic. Similar to how a roadway becomes congested with vehicles, the rising wireless traffic is resulting in congestion in the available frequency bands. New frequency bands have been introduced to accommodate more communication signals to operate wireless devices without severe interference with each other.

However, supporting a broad spectrum is challenging. There are only a limited number of frequency bands available. Additionally, it increases the complexity of wireless devices and infrastructure. One possible solution for accommodating signals within existing frequency bands is to tune them in a way to further distinguish them.

Now, in a new study published in Nature Communications, a team of researchers from Japan, led by Associate Professor Hiroki Wakatsuchi from Nagoya Institute of Technology, along with co-authors Ashif Aminulloh Fathnan and Associate Professor Shinya Sugiura of the University of Tokyo, has designed a metasurface that can distinguish wireless signals based on their frequency and pulse width.

In simpler words, metasurfaces are engineered surfaces that can manipulate incident electromagnetic waves to achieve specific modifications leading to the generation of different signals. This ensures that signals are separated and do not interfere with each other, reducing the likelihood of congestion-related issues. These materials can be integrated into radio-frequency devices like antennas and filters to accommodate more users and devices within the same frequency spectrum.

The metasurface developed by researchers in this study distinguishes signals more effectively than traditional materials. “Conventionally, when the number of frequencies available was N, electromagnetic waves and related phenomena could be controlled in N manners, which is now markedly extended to the factorial number of N (i.e., N!),” explains Dr. Wakatsuchi.

The developed metasurface consists of several unit cells that respond to specific frequencies. By activating multiple unit cells, it becomes capable of handling signals across multiple frequency bands. The metasurface can be thought of as a filter that selectively transmits signals based on specific frequency sequences. The researchers liken this to frequency-hopping, where devices switch frequencies rapidly to avoid interference. However, in this case, the metasurface can be tuned to alter incoming signals based on their frequencies. This property makes it possible to receive and distinguish a variety of signals of different frequencies from wireless devices.

As a result, with the new metasurface, the number of signals that can be distinguished grows from a linear relationship to a factorial-based one. “If four or five frequencies are available, the number of signals to be distinguished increases from four or five to 24 or 120,” remarks Dr. Wakatsuchi, adding further, “Going ahead, this could help in more wireless communication signals and devices being made available even with limited frequency resources.”

According to the researchers, the number of devices connected to wireless networks per square kilometer is projected to increase from a million in 5G to 10 million in 6G by 2030. This substantial increase will inevitably strain existing frequency bands. However, with their capability to distinguish wireless signals, metasurfaces represent a novel approach to operate numerous Internet-of-Things sensors and communication devices without severe interference.

In the long run, this will be important for next-generation communication services, such as autonomous driving, smart factories, digital twin, cyber-physical systems, and behavior recognition systems!

Dr. Hiroki Wakatsuchi is an Associate Professor in the Department of Engineering at Nagoya Institute of Technology (NITech), Japan. He completed his Ph.D. from The University of Nottingham, UK whereupon he did his postdoctoral research at UC San Diego, USA. His research interests include electromagnetics, electronics, and communications. He has so far published 62 papers (49 papers between 2005 and 2023) with over 800 citations to his credit. Dr. Wakatsuchi was also a part of the Precursory Research for Embryonic Science and Technology (PRESTO) in the Japan Science and Technology Agency (JST) until March 2023. Currently, he is involved with Fusion Oriented Research for Disruptive Science and Technology (FOREST), another JST program.

HPE to acquire Juniper Networks to accelerate AI-driven innovation

Hewlett Packard Enterprise (HPE) influencer group first contacted me in the mid-2010s through the Aruba networking group. I was the independent industrial IoT writer at the time. The scope broadened for a time, then they closed the influencer group a couple of years ago. But I’ve maintained a bit of a connection to HPE networking, as well as its software and high-end hardware groups.

I’m not an analyst of this part of the market, but I’d have to say this is not a surprising acquisition. HPE has been pretty aggressive under CEO Antonio Neri. They usually do pretty well at integrating acquisitions. This acquisition of Juniper Networks should be a boost.

From the news release in brief:

  • Highly complementary combination enhances secure, unified, cloud and AI-native networking to drive innovation from edge to cloud to exascale
  • Accelerates long-term revenue growth and expands gross and operating margin; Expected to be accretive to non-GAAP EPS and free cash flow in year 1, post close
  • Advances HPE’s portfolio mix shift toward higher-growth solutions and strengthens high-margin networking business 

Hewlett Packard Enterprise and Juniper Networks, a leader in AI-native networks, announced January 9 that the companies have entered a definitive agreement under which HPE will acquire Juniper in an all-cash transaction for $40.00 per share, representing an equity value of approximately $14 billion.

The combination of HPE and Juniper advances HPE’s portfolio mix shift toward higher-growth solutions and strengthens its high-margin networking business, accelerating HPE’s sustainable profitable growth strategy. The transaction is expected to be accretive to non-GAAP EPS and free cash flow in the first year post close.

The acquisition is expected to double HPE’s networking business, creating a new networking leader with a comprehensive portfolio that presents customers and partners with a compelling new choice to drive business value.

Combining HPE and Juniper’s complementary portfolios supercharges HPE’s edge-to-cloud strategy with an ability to lead in an AI-native environment based on a foundational cloud-native architecture. 

Upon completion of the transaction, Juniper CEO Rami Rahim will lead the combined HPE networking business, reporting to HPE President and CEO Antonio Neri.

FieldComm Group Announces 2023 Plant of the Year

I’m catching up on December news. This is a company whose engineers incorporated much new technology for a project.

FieldComm Group announced that the Daikin Industries Ltd. Plant in Kashima, Japan, has been selected the 2023 Plant of the Year. This is the 21st annual awarding of this unique international honor, presented to end user companies in the process automation industry to recognize the exceptional and valuable application of FOUNDATION Fieldbus, FDI and/or HART Communication technologies.

The Daikin Kashima plant produces a wide range of fluorochemical products used in air conditioning equipment, automobiles, semiconductor production, and other applications. Advanced digital technologies have been applied at this site as part of a digital transformation (DX) initiative. The team has implemented HART-enabled instrumentation, and associated digital diagnostic tools and predictive analytics, all combined with artificial intelligence (AI), so the facility can transition from traditional time-based maintenance to more effective condition-based maintenance.

By first learning normal plant behavior from historized big data, the AI system can then perform nonlinear regression analysis on live data using a neural network, enabling the anomaly detection and prediction needed to address potential problems and avoid unexpected shutdowns.

Many valve positioners, pressure transmitters, and Coriolis flowmeters were already HART-enabled, and the team used Fast Ethernet-based HART converters to access other equipment, along with various DCS/PLC systems. Daikin officials point out that success of AI depends on the accuracy of available data, and HART devices made a difference in this regard.

“The HART signals of each device are wonderful data packed with the know-how of each device manufacturer. By having AI learn this along with various process data in the plant, it’s more likely to be able to learn various signs of equipment anomalies,” said Masumi Yoshida of the Daikin Industries engineering department.

Condition-based maintenance at this plant over the past three years has reduced maintenance costs by an estimated US $400,000, and the team is looking to expand the technology to many more production sites around the world.

A complete list of recipients and their success stories are available.

The Sparkplug Specification Is Now an ISO/IEC Standard 

I’ve had many conversations with Arlen Nipper of Cirrus Link, co-developer of MQTT, and Benson Hougland of Opto 22, early adopter of MQTT and Sparkplug, at the Inductive Automation Ignition Community Conference over several years about the demand for lightweight communications. OPC UA has a place in the toolbox, but many engineers desired a lightweight alternative. MQTT is a fast and lightweight transport protocol, but using it required engineers to specify their own payload technology. Enter Sparkplug. I call it a sort-of OPC-light (but people get mad at me for saying that). 

Sparkplug has been developed as open source way for engineers to standardize their messages from IIoT devices to databases.

The Eclipse Foundation, one of the world’s largest open source software foundations, in collaboration with the Eclipse Sparkplug Working Group, announced that the Sparkplug 3.0 specification has been published as an International Standard. This publication is the outcome of a transposition of the specification through the Publicly Available Specification (PAS) transposition process offered by the ISO and IEC Joint Technical Committee (JTC 1) for information technology, a consensus-based, voluntary international standards group. 

The International Organization for Standardization and International Electrotechnical Commission (ISO/IEC) are global organisations that facilitate the development of International Standards that support innovation, sustainability, and global trade. Sparkplug is an open software specification that enables mission-critical operational technology (OT) clients to use industry standards, including OASIS MQTT, to seamlessly integrate data from their applications, sensors, devices, and gateways with most Industrial Internet Of Things (IIoT) infrastructure. As a result, Sparkplug enables businesses to easily deploy complex, mission-critical IIoT systems in record time.  

The PAS transposition process for reviewing and approving externally developed specifications at JTC 1 is neutral to all contributors and includes industry-wide participation. Going forward, the Sparkplug specification will also be known as ISO/IEC 20237. The Eclipse Foundation retains stewardship of the specification and intends to submit future revisions through the PAS transposition process. 

The Sparkplug Working Group is simultaneously launching a product compatibility program for Sparkplug implementers. The program will ensure that Sparkplug-compatible products and implementations demonstrate a high degree of compatibility and interoperability. 

Sparkplug provides an open and freely available specification for how Edge of Network (EoN) gateways or native MQTT-enabled end devices and MQTT Applications communicate bi-directionally within an MQTT Infrastructure. It is recognized that OASIS MQTT is used across a broad spectrum of application solution use cases and an almost indefinable variation of network topologies. 

By design, the MQTT specification does not dictate a Topic Namespace or any payload encoding. However, as the IIoT and other architectures leveraging the publisher/subscriber model are adopted by device OEMs in the industrial sector, having different Topic Namespace and payload encoding can inhibit interoperability for the end customer. To that end, the Sparkplug specification addresses the following components within an MQTT infrastructure: 

  • Sparkplug defines an OT-centric Topic Namespace 
  • Sparkplug defines an OT-centric Payload definition optimised for industrial process variables. 
  • Sparkplug defines MQTT Session State management required by real-time OT SCADA systems.

The Eclipse Foundation provides our global community of individuals and organisations with a business-friendly environment for open source software collaboration and innovation. We host the Eclipse IDE, Adoptium, Software Defined Vehicle, Jakarta EE, and over 425 open source projects, including runtimes, tools, specifications, and frameworks for cloud and edge applications, IoT, AI, automotive, systems engineering, open processor designs, and many others. Headquartered in Brussels, Belgium, the Eclipse Foundation is an international non-profit association supported by over 350 members.

Betacom, Google Cloud and Ingram Micro Create Innovation Showcase for Industry 4.0 at MxD

Betacom executives have been talking regularly with me about the company’s many wireless projects especially in manufacturing. This news release highlights working with MxD (Manufacturing x Digital), the National Center for Cybersecurity in Manufacturing along with Google Cloud and Ingram Micro. A case for partnerships advancing applications for practical use.

Private wireless pioneer Betacom, along with Google Cloud and Ingram Micro, today unveiled an exhibition of Industry 4.0 innovations at MxD (Manufacturing x Digital), the National Center for Cybersecurity in Manufacturing, that are redefining efficiency, productivity and competitiveness in manufacturing and supply chain industries. From smart automation and machine vision to predictive analytics and real-time inventory tracking, the technology leaders are showcasing real solutions for some of today’s most in-demand use cases, powered by private 5G, artificial intelligence (AI) and cloud technology.

The interactive exhibit is part of a collaborative effort to equip manufacturers with digital tools and expertise needed to increase productivity and strengthen U.S. manufacturing. By bringing together diverse technologies and device manufacturers on the Factory Floor Lab, Betacom, Google Cloud and Ingram Micro aim to accelerate manufacturers’ automation and digitalization initiatives by demonstrating complete solutions that are available today.

Betacom became a partner of MxD in 2022 to provide the organization’s Chicago headquarters with a fully managed private 5G network built on Zero Trust design principles. The network, one of the first indoor private 5G deployments in the U.S., is the foundation to develop and enable technologies that power Industry 4.0, including several application areas on display in this joint showcase:

  • Smart Manufacturing – How machine vision, AI, data analytics, robotics, 5G and other technologies are revolutionizing manufacturing processes through automation to improve the efficiency, output quality and uptime of modern production lines.
  • Digital Workforce – How mobile devices and productivity tools enabled by AI, machine learning and assisted reality capabilities can streamline worker tasks, automate visual inspection and enable new levels of remote collaboration on and off the factory floor.
  • Resilient Supply Chain – How cloud based data analytics can help manufacturers understand  supply chain risks to improve demand planning and optimize execution, as well as how wireless technologies are enhancing inventory and asset tracking applications to provide end-to-end visibility from production to delivery.
  • Safety and Security – How today’s solutions are protecting critical assets and data from physical and cyberthreats, as well as creating safer workplaces for employees in hazardous environments.

The exhibit is open year-round. Learn more about the technology exhibit or to schedule a meeting for an onsite demonstration with our experts.

Siemens Private 5G Solution for Industry

TV with advertisements seldom plays in my house. But I just saw a cable provider advertising 10G connectivity. That, of course, it a completely made up marketing phrase. But 5G is a real thing. I’ve written several times about the potential, and some real applications, of private 5G networks. Infrastructure supporting such networks continues to be built out. This news from Siemens discusses their new 5G infrastructure solution specifically to support automation.

Main points:

  • Infrastructure for private industrial 5G networks with a focus on automation applications
  • The solution is already in use at Siemens plants and pilot customers like Salzgitter AG
  • 5G is crucial for mobile robots, autonomous logistics, driverless transport systems, and edge devices

Siemens is launching a private infrastructure developed in-house for the 5G mobile communications standard. The solution enables industrial companies to build their own local 5G networks that will provide optimal support for automation applications. 

“By building their own 5G networks, industrial companies are launching the next stage of connected production,” says Axel Lorenz, CEO of Process Automation at Siemens. “5G is crucial for applications like mobile robots, autonomous logistics, and driverless transport systems in factories. Siemens’ private 5G infrastructure also gives users sole control over the data in their 5G network at all times, and they can custom-configure the network for their applications.”

Other scenarios for industrial 5G wireless technology include the integrated use of connected tablets, VR glasses, and smart tools. In addition, edge devices can be used flexibly: for example, in brownfield applications where it’s difficult to lay cables. In contrast to other wireless technologies, private 5G networks use a licensed frequency band and can therefore be operated without interference.

Siemens has developed its 5G infrastructure specifically for the requirements of industrial customers and industrial applications. It consists of a 5G core and a radio access network (RAN). The RAN includes the central unit (CU), the distributed unit (DU), and the radio units (RUs). Different 5G end-devices can connect to the 5G infrastructure and communicate in the private network. The all-in-one 5G solution is also designed for use in harsh industrial environments.

Before the market launch, Siemens extensively tested its private 5G infrastructure in real production environments like at the Siemens production site in Karlsruhe. By implementing and operating the prototype network in its own production facilities, Siemens was able to extensively test and refine the technology, ensuring that it can withstand the requirements of industrial production environments and support industrial applications. The private Siemens 5G infrastructure is now available in Germany, and other countries will follow. 

One of the pilot customers for the complete 5G solution is the German steel group Salzgitter AG: “We don’t just want to build any 5G network, we want an industrial 5G that meets the enormous requirements of the steel industry,” says Gerd Baresch, Chief Technology Officer at Salzgitter Flachstahl GmbH. “Wherever we need to wirelessly transmit data reliably and securely – from real-time camera images to safety-relevant emergency-stop signals for driverless transport systems – we need future-proof communication technology. Siemens has been a longstanding reliable partner for network solutions, and this is precisely why we decided to work with them.”

Private 5G networks, also known as campus networks, are 5G networks restricted to a defined company premises, a defined area, or an individual building. From Siemens’ point of view, private 5G networks offer many advantages for industry: Companies build them locally at their locations and can precisely modify them to meet their needs and applications. Companies also have full control over their data, because private 5G networks use their own local 5G spectrum. A private 5G infrastructure like the one offered by Siemens is required for building a local 5G network and making the 5G signal available on the company’s premises.

Siemens has been offering industrial 5G routers like the SCALANCE MUM853-1 and MUM856-1 for connecting robots, AGVs, and other industrial devices to a private 5G network since 2021. These routers are the final components necessary for efficient wireless connectivity in industrial environments.

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