Never Stop Learning – Manufacturing Leadership

Never Stop Learning – Manufacturing Leadership

“I am still learning” wrote Michelangelo at age 87. That’s one of my goals in life.

Seth Godin ran across this idea from the other direction. He wrote this week in Fully Baked:

In medical school, an ongoing lesson is that there will be ongoing lessons. You’re never done. Surgeons and internists are expected to keep studying for their entire career—in fact, it’s required to keep a license valid.

Knowledge workers, though, the people who manage, who go to meetings, who market, who do accounting, who seek to change things around them—knowledge workers often act as if they’re fully baked, that more training and learning is not just unnecessary but a distraction.

The average knowledge worker reads fewer than one business book a year.

On the other hand, the above-average knowledge worker probably reads ten.

Show me your bookshelf, or the courses you take, or the questions you ask, and I’ll have a hint as to how much you care about leveling up.

Where Do You Get Information?

I wrote yesterday’s post about getting information spurred by the thoughts of Jessica Lessin, founder of The Information. This is a Silicon Valley technology news site that is funded by subscriptions. No advertising. No worrying about pressure from advertisers to write something nice about them.

She recently wrote about the recent trend toward company CEOs or CTOs writing a piece, say on Medium, and then sending links and a quote to a few “trusted” sources in the media. She was seeing these stories picked up and passed along verbatim. No analysis or value add.

That is just what the PR people were hoping. How do they get their message out unfiltered. I’ve been advising marketing people along this path for years.

I knew a guy in my business similar to me who would just copy the press release and call it an article.

I have no problem learning about new products and solutions and technologies in the market from the source. Note: You do have to wade through an awful lot of hype and superlative words to get to the news. I don’t advise that, but marketing people seem to have no confidence in what they are peddling, so they resort to verbal overkill.

But when you go to a magazine or other source (like mine), you surely expect some perspective and analysis.

Where do you go to get this information? What do you trust?

Speaking of information

This piece in the MIT Sloan Management Review, Why Learning is Central to Sustained Innovation, seems to fit in with these thoughts. How do you create a learning environment for your people development culture?

Many managers think they can create better products just by improving the development process or adding new tools. But it’s skilled people, not processes, that create great products.

The authors, Michael Balle’, James Morgan, and Durward K. Sobek II, note, “We frequently visit companies where managers say they want to improve their product development capability. they want to learn how learn principles and practices can improve their ability to innovate while reducing costs and improving quality. When we inquire about their approach to human resource development, we often hear, as one vice president of product development recently told us, that  ‘of course, people are our most important asset. Se we recruit and hire the top people from the best universities and get out of their way.’

However, the only things many companies actually do under the heading of people development is to have an annual training-hours target and a travel budget for sending employees to conferences. If managers really thought that people were their greatest asset and that it’s the energy and creativity of employees that drives innovation, why do companies do so little? Why doesn’t growing and developing people excite them just as much as installing new additive manufacturing equipment or the latest cloud-based collaboration tool?”

It takes leadership concerned with a learning culture, beginning with the leaders. Are they always learning? Reminds me of James Truchard, founder of National Instruments. He had such tremendous curiosity. He passed that along to the organization in many ways. Everyone wanted to be like that.

Millennials and learning

In his On The Edge Blog, Keith Campbell, wrote:

Is a culture of entitlement contributing to the workforce skills gap?

There has been a lot of discussion of the entitlement mentality of today’s young people as they leave college and expect that they are owed a well-paying job starting somewhere near the top.  On today’s news, there was a discussion about some interns who decided that they were entitled to a work environment that operated the way they wanted it to, and they proceeded to challenge the employer’s policies (yes, the same employer that was kind enough to give them their first work experience). They were summarily fired. I was recently asked by a parent to provide some guidance to a son who had received a mechanical engineering degree, but had no job.  I suggested that he consider companies such as packaging machinery manufacturers or packagers – not only because they are hiring mechanical engineers, but because they offer exciting careers. But after a few minutes of speaking with him, I learned that he knew more about how the engineering workplace operated than I did (after 30 years), and he felt entitled to wait till some job came around that suited his vision of engineering.

Less often discussed is the entitlement mentality of employers.  I see employers also acting as though they are entitled to the workers that they want, when they want them and with the skills that they need.  There was a day when there were multiple qualified applicants for each open manufacturing job.  Employers had to use various screening mechanisms to pick from among the qualified.   But those days seem to be behind us.  Automation has raised the bar for entry level employment while high schools have arguably lowered the bar for graduation and reduced the diversity of programs, driven in large part by increasing state and national control.  The gap between the unemployed and unfilled manufacturing jobs is growing wider.

I’m currently sitting in a conference session. A speaker mentioned about Millennials and their work ethic. Sounded like Campbell above. I think that is a misplaced thought and terrible generalization. Remember when we talked about Gen X and the “slacker” mentality? I’m in a room about evenly divided with Boomers and GenXers. The GenX guys and gals are doing some really good engineering. But I remember when many of them asked how many months it would take before they would be CEO. Sounds more like the exuberance of youth than a generation thing.

The question remains. How do you keep learning? Where do you get information? How are you helping others learn?

Industrial Internet of Things Training

Industrial Internet of Things Training

Internet of ThingsWhat was once called Information Technology (IT) and then Manufacturing IT (for the IT jobs directly working with the plant such as MES applications) now seems to be falling under the Internet of Things label. Probably part of the reason that there is confusion as to what the IoT term really means.

Terminology aside, Rockwell  Automation and the Industrial IP Advantage (industrial-ip.org) group it has formed have been investing much in providing training on a variety of networking and IT topics. In today’s news, Rockwell Automation and Sunset Learning Institute (SLI) are teaming up to improve and increase access to continuing education and certifications surrounding the Industrial Internet of Things (IoT).

Rockwell Automation has rolled out several courses and a certification program over the last year with its Strategic Alliance Partner Cisco. New courses and certifications can help both IT and OT workers gain the skills needed to manage, administer, design and operate converged industrial networks–now becoming known as industrial internet of things networks. These include the Managing Industrial Networks with Cisco Networking Technologies (IMINS) training course; Managing Industrial Networks for Manufacturing with Cisco Technologies (IMINS2); and CCNA Industrial certification.

SLI specializes in delivering and developing authorized Cisco training. SLI has been a top-tier Authorized Cisco Learning Partner for 20 years. The courses and certifications supported by Rockwell Automation-SLI collaboration include:

  • Interconnecting Cisco Networking Devices Part 1 (ICND1): A five-day course on how to install, operate, configure and verify basic IPv4 and IPv6 networks.
  • Interconnecting Cisco Networking Devices Part 2 (ICND2): A five-day course on how to install, configure, operate and troubleshoot a small enterprise network.
  • Interconnecting Cisco Networking Devices Accelerated (CCNAX): An advanced, five-day course consisting of ICND1 and ICND2 content in its entirety.
  • Implementing Cisco Unified Wireless Networking Essentials: A five-day course designed to prepare for the CCNA wireless certification, an associate-level certification specializing in the wireless field.

Students can register for courses via the Rockwell Automation and SLI websites.

Take Advantage of Industrial Internet of Things Opportunities

“Our customers are tasked with building and managing networks and information systems that are different from anything their predecessors confronted,” said Glenn Goldney, global business manager for training services, Rockwell Automation. “Pairing SLI’s qualifications with our own expertise in OT provides IT and OT professionals with premium quality IoT training. These are the skills workers need to take advantage of IoT to drive new opportunities, and unite traditionally disparate practices.”

“The convergence of IT and OT makes it critical that we partner with the very best in the OT space,” said Rick Morgan, CEO, Sunset Learning Institute. “Combining our in-depth knowledge of IT and Cisco markets with Rockwell Automation expertise in the OT space creates an unrivaled partnership in the emerging IoT marketplace.”

SLI also provides a distinct training delivery platform with its High-Definition, Instructor-Led Training (HD-ILT) Network. HD-ILT is SLI’s proprietary video conferencing and patented, remote-lab training modality. Students using HD-ILT have interactive training sessions with two-way, high-definition video and real-time audio, giving instructors and students easy and full visibility of one another.

With over 50 locations across the U.S., Canada and Latin America, the SLI HD-ILT network significantly increases options for IT and OT professionals looking for training without the travel costs. Training is also available in person at Rockwell Automation and SLI facilities across North America. Rockwell Automation and SLI expect to add joint course offerings in the years ahead. All courses are open for registration.

Future Workforce Education A Key Strategy

Future Workforce Education A Key Strategy

HACC_GroupPhotoEducating today’s young people both in essential skills required by modern manufacturing as well as on the careers available to them has become a strategic theme for technology suppliers and for manufacturers alike.

Phoenix Contact, a global technology supplier with US offices in Middletown, PA, has announced a partnership with a local community college to achieve just that.

HACC, Central Pennsylvania’s Community College, has become the first American school to join Phoenix Contact’s EduNet program. EduNet is an international education network that brings together schools and industry in the field of automation technology.

Workforce Education

Phoenix Contact and HACC officials announced the partnership Oct. 5, 2015, during the dedication of a new automation lab at HACC’s Midtown Trade and Technology Center in Harrisburg. Phoenix Contact’s contributions through the EduNet program include donating equipment for the lab. This gives students hands-on access to several Phoenix Contact ILC controller and PROFINET starter kits, the same type of equipment they might use once they graduate and work on the manufacturing floor.

Instructors will also receive a curriculum and free training sessions throughout the year. This includes the opportunity to travel internationally to attend a conference where they can network and exchange knowledge with EduNet teachers from other countries. Registration for the conference is free, courtesy of Phoenix Contact GmbH & Co. KG, of Blomberg, Germany, while Phoenix Contact USA will help cover the cost of travel.

Phoenix Contact and HACC previously collaborated on other science, technology, engineering, and math (STEM) education initiatives. Most prominently, they designed and implemented a Mechatronics Apprenticeship program in 2011. Over a four-year period, apprentices simultaneously work at Phoenix Contact while pursuing an associate degree in mechatronics at HACC, at no cost to the apprentice.

In 2013, the Commonwealth of Pennsylvania’s Apprenticeship and Training Council and the U.S. Department of Labor Office of Apprenticeship recognized Phoenix Contact as an official apprenticeship and training sponsor and the first in the state to offer a mechatronics apprenticeship program. This means the program is available to any company that wants to start its own mechatronics program using the Phoenix Contact/HACC program as a model.

“As Central Pennsylvania looks to increase manufacturing jobs, STEM education is the keystone to developing a workforce with the skills to fill these jobs,” said Jack Nehlig, president of Phoenix Contact USA. “Our mechatronics partnership with HACC is a great example of STEM in action. To date, six students have graduated, and we have two more currently enrolled. We hope HACC is the first of many American colleges and universities who take advantage of the learning and networking opportunities EduNet can provide.”

Pictured in the group photo are (from left to right):
Patricia Marrero, Director of Organizational Leadership, Phoenix Contact Services; Jack Nehlig, President of Phoenix Contact USA; Daniel Koprowski, Mechatronics Technician Apprentice; Irvin Clark Ed.D., Vice President, HACC’s Harrisburg Campus; Tom Lepp, Instructor, mechatronics and electronics, HACC faculty member; David Skelton, Vice President. Phoenix Contact Development and Manufacturing; Jerry Wise, Technical Training Specialist, Phoenix Contact Services; Marian Roldan, Vice President Human Resources, Phoenix Contact Services; and Sheila Ciotti,  Campus Associate Dean, Academic Affairs, HACC.

Goals are Overrated, Substitute Energy for Passion

Goals are Overrated, Substitute Energy for Passion

Mention Dilbert and the picture of smart, but socially inept, engineers mocking managers and executives pops immediately into mind. Being slightly self-mocking, Scott Adams, who created and draws the cartoon, Adams described himself who:

  • is not a very good artist
  • not a very good businessman (has more than 36 failed businesses)
  • is never the funnies guy in the room
  • yet, he’s good enough at all to build a successful business

Adams gave the motivational/personal development keynote at Rockwell Automation TechED on June 2. Some of these keynotes are worth reporting, and since I am interested in personal development both for myself and as a coach, here are some takeaways.

It’s easier to mock people that it is to come up with great ideas. Well, I guess we all have experienced that one. I just listened to a podcast with Andy Stanley who said that the word How can kill many a bold initiative and leader.

Advice almost never works. We have all given advice–to our kids, parents, bosses, direct reports. And how has that worked for you? I thought so….

Goals are for losers. What is the last goal you have set? Lose 20 lbs.? Get fit? Get more productive? How did those work for you? Replace goals with systems. Don’t say I want to lose 20 lbs. Develop a system (or I would call them habits) that guides you on your way to a healthy lifestyle and body. Have a system for how you eat, train, work, play.

Passion is overrated. Ask successful people what got them to the top, often they’ll boil it down to passion. Passion for the product, or the customer, or the company. Many factors actually contribute to success. Adams suggests substituting energy for passion. That’s one I especially like. What are we doing to enhance and sustain our energy? Food, rest, exercise, focus.

Luck can be manipulated. There exists a definition of luck as “where preparation meets opportunity.” Adams would go somewhat beyond that definition. He says change the game. If everyone has a similar approach, what can you do to change the game. He took his variety of talents, kept adding little pieces, and eventually hit on a winning formula. What can you keep adding to your portfolio that changes the game for you?

 

Workforce Training Plus Pinto on Big Data

Workforce Training Plus Pinto on Big Data

Jim Pinto w beardI took 10 days off to go on vacation in Europe. I tried to write ahead, but ran out of time. So last week I reposted several older items.

We did the Danube cruise on Viking (you can see its ads on Masterpiece Mystery on PBS) from Nuremberg to Budapest–two of my favorite cities.

Three are many notable takeaways from the trip, but one thing stands out from a professional perspective. That would be workforce recruitment and training.

Every person on the ship’s staff was obviously screened well and then trained impeccably. It’s the same reason I like to stay at Marriotts. The staff is invariably friendly and trained–not only to do their jobs well but also to excel at customer service.

This contrasted markedly with the poor American Airlines guy who was managing (sort of) the queue through security at JFK. He’d do one thing, then reverse himself, then reverse again. All this in the space of 15 minutes! The queues were hopeless. Some industrial engineering training would go a long way toward adequate customer service at JFK.

Big Data and Jim Pinto

Meanwhile, I’ve finished sorting through about 1,200 emails today in addition to a couple of meetings. Catching up with work after a trip is so much fun.

Jim Pinto’s latest blog message was buried in my email folder. Turning from his recent ruminations on life, he turned to the Big Data subject.

Here’s Jim’s summary:

A revolution that compares with the impact of the Internet is changing the way that business, politics, health, education – almost everything – is being conducted. It is pervasive to the extent that everyone knows that it’s there, but no one can do anything to stop encroachment Every digital process that surrounds everybody at all times generates data: messages, updates, images posted to social networks; readings from sensors; GPS signals from cell phones. What’s revolutionary is that something can now be done with the data. Online retailers develop algorithms to predict what individual customers like, performing better every time recommendations get a response or are ignored. Political campaigns analyze large datasets to create predictions, giving data-savvy campaigns a major advantage. Big data has become the basis of competition and growth.

What with sensors everywhere, all that data must go somewhere in order to be useful. The consumer domain has been struggling with this. And it is all so debatable. Is is service or invasion of privacy for all these consumer companies to compile all that data about us? On the one hand, they hope to serve us ads and information that would be relevant to what we’re interested in. On the other, what if a nefarious agent–say the Department of Homeland Security or the local police–grabbed all that data and then trumped up charges against us?

In the manufacturing/industrial domain, ubiquitous sensors and massive amounts of data are old hat. But…are historians adequate to the tasks required by modern manufacturing methods? What do we need to learn and incorporate from the new database technologies from consumer big data? Who is working on that? This is crucial to the success of Industrial Internet of Things.

Anyway, check out Jim and debate with him–he loves that!

Introduction to Systems Thinking to Solve Wicked Problems

Introduction to Systems Thinking to Solve Wicked Problems

Here is a thought provoking TED Talk from Tom Wujec, a Fellow at Autodesk where he helps leadership teams solve complex challenges and design their future with emerging digital technologies. He uses the metaphor of drawing the process of making toast to eventually get groups thinking about using systems thinking to do what he calls “Wicked Problem Solving.”

Following is a his 8 steps process:

An Introduction to Systems Thinking and Wicked Problem Solving

DrawToast workshops are a great way to get groups to think freshly about mental models. In just 3 minutes, each person sketches a diagram of how to make toast. When comparing diagrams, people are shocked at how diverse the diagrams are, revealing a wide range of models of what’s important in making toast. It’s a great launch pad for drawing out what’s really important to the group.

There are 8 Simple Steps to the DrawToast Exercise:

Step 1

Prepare

Get the ingredients: felt markers, thick paper stock, sticky notes or index cards, and masking tape. Stage your room with tables, chairs, and a clear wall where you can post your work. It’s important to have enough room for all participants to see everyone’s creations.

Step 2

Invite

In your invitation, set expectations that your meeting will focus on building a systems model  of an important challenge – clarifying your vision, improving cash flow, figuring out the next bold challenge. Begin with a simple design exercise.

Step 3

Conduct

Run the meeting informally. Hand out markers and paper to everyone and ask people to draw a picture of how to make toast.

Give them 2-3 minutes.

You may want to play toast-making music…

Step 4

Reflect

Have each person hold up their drawing for all to see. (Let the laughter start) Have the group place their drawings on a large wall space and comment on the drawings; pointing out which are simple and complex, which have people and which don’t.

Step 5

Play the TED.com DrawToast video and let it explain the big ideas about systems thinking. After it plays, ask the group how many nodes they drew and what kind?

Step 6

Draw Your Challenge

Have people draw a picture how to improve what what they are working on as a group. This can include almost anything, strategic or tactical. See ‘Draw Questions’ for inspiration. Make sure people draw individually and in silence.

Step 7

Share

Have people work at tables. showing and explaining their diagrams. Compare and contrast the diagrams and see what is similar and different between them. What links and nodes are common?

Step 8

System

If you have the time, have the group develop a systems diagram of the challenges using sticky notes and drawn links. Building on the previous individual diagrams, have groups of 4-6 people create nodes and links to to solve the challenges.

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