by Gary Mintchell | Jun 29, 2015 | Automation, Internet of Things, Networking, News, Operations Management, Technology
The Internet of Things (IoT) is nothing if not about connectivity. Connecting edge devices to control and information platforms is nothing new to industrial systems, but technology advances attempt to make things easier and faster to deploy.
Cisco’s connectivity products and technologies have long been at the core of enterprise networks. Cisco has also partnered with automation companies such as Rockwell Automation, Emerson Process Management, and Honeywell Process Solutions.
Cisco just announced its latest extensions to the technology. The new Cisco IoT System addresses the complexity of digitization “with an infrastructure that can manage a growing mix of endpoints, platforms and the data deluge.”
Within the new Cisco IoT System framework, Cisco introduced more than 15 new IoT products across six pillars to address the complexities of digitization and help organizations deploy, accelerate and innovate with IoT. Together, the framework supports the infrastructure growth requirements that organizations are facing with IoT by helping raise operational efficiency, create new services, and improve quality and security.
Six‐Pillar Approach for Cisco IoT System
The Cisco IoT System integrates six pillars that must come together for a successful IoT solution and deployment:
- Network Connectivity: Includes purpose-‐built routing, switching, and wireless products available in ruggedized and non‐ruggedized form factors.
- Fog Computing: Extends cloud connectivity closer to the edge to produce immediate insights and efficiently analyze and manage d Cisco predicts that 40% of IoT ‐created data will be processed in the fog by 2018. Over 25 of Cisco’s network products are enabled with Cisco’s fog computing or edge data processing platform, IOx.
- Security: Connects cyber and physical security for visibility into both physical and digital assets, to increase protection and expand operational benefit Cisco’s IP surveillance portfolio and network products with TrustSec security and cloud/cyber security products allow users to monitor, detect and respond to combined IT and Operational Technology (OT) attacks. Organizations in industries such as manufacturing and energy are increasingly working to integrate proprietary process control systems with the IP network infrastructure, which requires a multi‐layer security approach to maintain logical separation of business functions.
- Data Analytics: The Cisco IoT System provides an optimized infrastructure to implement analytics and harness actionable data for both the Cisco Connected Analytics Portfolio and third party analytics
- Management and Automation: The IoT System provides enhanced security, control and support for multiple siloed functions to deliver an easy-‐to-‐use system for managing an increasing volume of endpoints and applications, that field operators need an easy-‐to-‐use management system
- Application Enablement Platform: Offers a set of APIs for industries and cities, ecosystem partners and third-‐party vendors to design, develop and deploy their own applications on the foundation of IoT System capabilities.
Over 15 new IoT products across the six pillars of the IoT System:
Network Connectivity Highlights:
IE5000: Purpose-‐built IE switch that brings connectivity to factory-‐level manufacturing and cities.
IW3702: Wireless access point for connected mass transit systems and city Wi-‐Fi. IR 809, IR 829 series: Introducing 7 new industrial routers with Wi-‐Fi and 4G/LTE connectivity, ideal for transportation or IoT application deployments.
4G/LTE module for CGR 1000 for utilities, Mobile IP Gateway (MIG-‐2450) for connected rail solutions, and 5921 Embedded Services Routers for defense extend reach of industrial networking into remote environments.
Physical and Cyber Security
360° 5MP & 720p IP cameras: These high-‐quality cameras cater to versatile environments and can host 3rd party software applications. Features include 360° view for situational awareness and audio and digital sensors.
Physical Security Analytics: Camera applications include audio detection, sensor aggregation, audio message triggers, metadata generation, local video player and video summarization.
Data Analytics
Fog Data Services: Allow operators to create policies that monitor and take actions on data flowing through the IoT environment (data-‐in-‐motion). It resides on the IOx platform so users can integrate custom policies with applications.
Management and Automation
IoT Field Network Director: This management software allows operators to monitor and customize IoT network infrastructure for industrial scale.
Fog Director: Allows central management of multiple applications running at the edge. This management platform gives administrators control of application settings and lifecycle, for easier access and visibility into large-‐scale IoT deployments.
Partners support Cisco IoT System and IOx for fog computing
Cisco IoT System enables industry verticals such as manufacturing, oil & gas, utilities, transportation, public safety and smart cities to deploy and accelerate IoT solutions and realize business benefits with targeted solutions. Key industry leaders have already ported their software applications to run on the Cisco Fog Computing system, including GE (Predix), Itron (Riva), OSISoft (PI), smartFOA in Japan, Bitstew, Davra, SK Solutions, Toshiba and more.
Cisco also announced the addition of Covacsis, which is taking advantage of Cisco IOx to provide predictive analytics to manufacturing industries. Cisco also provides comprehensive consulting and professional services for IoT. Our leading networking expertise combined with our technology partners’ expertise helps accelerate transformation and ensures IT and operational technology alignment.
Sujeet Chand, senior vice president and CTO, Rockwell Automation, noted, “Together with Cisco, we are helping customers derive value from the Internet of Things, by simplifying connectivity of assets on the plant floor with the rest of the enterprise and with remote experts. By focusing on the key values of the Cisco approach to IoT, our mutual customers can benefit from improved decision making that can lead to streamlined business and manufacturing processes, reduced network complexities and improved security. Rockwell Automation and Cisco take a collaborative approach to bring OT and IT together to deliver performance-‐critical information to drive business outcomes across The Connected Enterprise.”
by Gary Mintchell | Jun 24, 2015 | Automation, Data Management, Operations Management
There are so many ways we can go to try to understand and then to make use of the Industrial Internet of Things. As my thinking coalesces I’ve come to the conclusion that the IIoT is a tool. It is a tool to be used in the service of an overall manufacturing/production strategy.
In order to properly use this tool of connected devices serving real-time data, we are going to need advances in data science.
Two database types seem to dominate in manufacturing—at least as expounded by suppliers. One is a relational (SQL) database. The other type is data historian.
I remember talking to some of the tech guys at Opto 22 about exploring semi-structured and open source variants such as NoSQL. At the time they thought that SQL would be all they need. And maybe so. But that was a couple of years ago.
All that discussion introduces an important podcast I just listened to. I subscribe to the O’Reilly Radar podcasts on iTunes. They’ve been cranking out about one per week—usually to promote an O’Reilly book or O’Reilly conference.
Data Science
Michael Stonebraker was awarded the 2014 ACM Turing Award for fundamental contributions to the concepts and practices underlying modern database systems. In this podcast, he discusses the future of data science and the importance—and difficulty—of data curation.
[Notes from the O’Reilly Website]
One size does not fit all
Stonebraker notes that since about 2000, everyone has realized they need a database system, across markets and across industries. “Now, it’s everybody who’s got a big data problem,” he says. “The business data processing solution simply doesn’t fit all of these other marketplaces.” Stonebraker talks about the future of data science — and data scientists — and the tools and skill sets that are going to be required:
It’s all going to move to data science as soon as enough data scientists get trained by our universities to do this stuff. It’s fairly clear to me that you’re probably not going to retread a business analyst to be a data scientist because you’ve got to know statistics, you’ve got to know machine learning. You’ve got to know what regression means, what Naïve Bayes means, what k-Nearest Neighbors means. It’s all statistics.
All of that stuff turns out to be defined on arrays. It’s not defined on tables. The tools of future data scientists are going to be array-based tools. Those may live on top of relational database systems. They may live on top of an array database system, or perhaps something else. It’s completely open.
Getting meaning out of unstructured data
Gathering, processing, and analyzing unstructured data presents unique challenges. Stonebraker says the problem really is with semi-structured data, and that “relational database systems are doing just fine with that”:
When you say unstructured data, you mean one of two things. You either mean text or you mean semi-structured data. Mostly, the NoSQL guys are talking about semi-structured data. When you say unstructured data, I think text. … Everybody who’s trying to get meaning out of text has an application-specific parser because they’re not interested in general natural language processing. They’re interested in specific kinds of things. They’re all turning that into semi-structured data. The real problem is on semi-structured data. Text is converted to semi-structured data. … I think relational database systems are doing just fine on that. … Most any database system is happy to ingest that stuff. I don’t see that being a hard problem.
Data curation at scale
Data curation, on the other hand, is “the 800-pound gorilla in the corner,” says Stonebraker. “You can solve your volume problem with money. You can solve your velocity problem with money. Curation is just plain hard.” The traditional solution of extract, transform, and load (ETL) works for 10, 20, or 30 data sources, he says, but it doesn’t work for 500. To curate data at scale, you need automation and a human domain expert. Stonebraker explains:
If you want to do it at scale — 100s, to 1000s, to 10,000s — you cannot do it by manually sending a programmer out to look. You’ve got to pick the low-hanging fruit automatically, otherwise you’ll never get there; it’s just too expensive. Any product that wants to do it at scale has got to apply machine learning and statistics to make the easy decisions automatically.
The second thing it has to do is, go back to ETL. You send a programmer out to understand the data source. In the case of Novartis, some of the data they have is genomic data. Your programmer sees an ICU 50 and an ICE 50, those are genetic terms. He has no clue whether they’re the same thing or different things. You’re asking him to clean data where he has no clue what the data means. The cleaning has to be done by what we could call the business owner, somebody who understands the data, and not by an IT guy. … You need domain knowledge to do the cleaning — pick the low-hanging fruit automatically and when you can’t do that, ask a domain expert, who invariably is not a programmer. Ask a human domain expert. Those are the two things you’ve got to be able to do to get stuff done at scale.
Stonebraker discusses the problem of curating data at scale in more detail in his contributed chapter in a new free ebook, Getting Data Right.
by Gary Mintchell | Jun 23, 2015 | Automation, Events, Internet of Things, News, Operations Management, Process Control
Since I have to follow the Honeywell User Group (number 40, by the way) from afar, I’m relying on tweets and any Web updates or articles I can find.
So far, Walt Boyes (@waltboyes, and Industrial Automation Insider) has posted a few things to Twitter, mostly slides from presentations that are barely legible; Aaron Hand (Automation World) has posted a few tweets; Mehul Shah (LNS Research) has a couple of tweets—interestingly saying he things as an analyst that Honeywell has all the elements of a complete IIoT solution—hmmm; and Larry O’Brien, analyst at ARC Advisory Group has published a few tweets. If they would post links to articles in the tweets, that would be interesting.
Putman Publishing (Control magazine) once again is doing a digital “show daily” and therefore is posting several articles a day and blasting out an email daily.
Walt sent a tweet about obsolescence of open systems to which software geek Andy Robinson (@Archestranaut) replied. I didn’t understand until I saw Paul Studebaker’s article online (see below). The open systems in use today are getting long in the tooth. They feature Microsoft Windows XP—evidently never getting upgrades. Now there is no Microsoft support, the world has moved on, and all these DCS interfaces based on PCs are getting ancient.
Paul Studebaker, Control magazine’s editor-in-chief, reported on the keynote presented by Vimal Kapur, Honeywell Process Solutions president.
“ ‘Since Q4 of last year, since oil prices have changed, capital investments have been reduced’, said Kapur. Investments were up about 20% in 2010 and 2011, and remained flat through 2014, but so far, 2015 is down about 12%. Operational expense spending is also off.”
Kapur described how Honeywell is helping operators meet those challenges with strategies, technologies and services.
1. Honeywell will expand the role of the distributed control system (DCS). Now, the DCS has become a focal point of all control functions, taking on the functionality of PLC, alarm, safety, power management, historian, turbine control and more. Having a single system and user leverages scarce resources, and a single platform leveraging standards does more with less.
2. Cloud computing is becoming a standard part of HPS automation projects, with a logarithmic increase in the number of virtual machines in the HPS cloud over the past two years.
3. While process safety management has always depended on detecting unsafe situations, preventing them from causing an incident or accident and protecting people from any consequences.
4. For cybersecurity, Honeywell has created a team of specialists who can do audits, identify vulnerabilities and recommend solutions. But cybersecurity requires constant monitoring, so consider using a cybersecurity dashboard, “a step toward enabling a much higher level of proactivity by identifying cyber threats before it’s too late,” Kapur said.
5. Standardization holds great promise for reducing cost and time to production by allowing pre-engineering of control systems.
6. Honeywell continues to expand and refine its field device products to offer a complete line of smart instrumentation that can be preconfigured and use the cloud for fast auto-commissioning, and that have full auto-alerts and diagnostics to enable predictive maintenance.
7. OPC UA is becoming the key to leveraging the Industrial Internet of Things (IIoT).
8. Kapur told attendees their existing investments are not fully leveraged.
9. Expansion of mobility is changing workflows and the responsibilities of individuals.
10. Honeywell is driving more outcome-based solutions in services.
Jim Montague, Control executive editor, reported on the technology keynote.
(Jim, you need to update your bio on the Control Global page)
“This is a transformative time in process controls, rivaling the open process systems introduced in the early 1990s,” said Bruce Calder, new CTO and vice president of HPS, in the “Honeywell Technology Overview and New Innovations” session on the opening day of Honeywell User Group (HUG) Americas 2015, June 22 in San Antonio, Texas. “Today, the words are cloud, big data, predictive analytics and IoT, but this situation is similar to when Honeywell pioneered and invented the DCS in the early 1970s. For instance, our Experion PKS integrates input from many sources, which is what big data and the cloud aim to do, and our Matrikon OPC solution gives us the world’s leading contender for enabling IoT in the process industries. And all these devices are producing lots more data, so the question for everyone is how to manage it.
“This is all part of the digital transformation that Honeywell has been leading for years. So Experion and our Orion interfaces enable IoT because they collect and coordinate vast amounts of data, turn it into actionable information and turn process operators into profit operators. At the same time, Honeywell enables customers to retain their intellectual property assets as they modernize and do it safely, reliably and efficiently.”
My analysis:
1. The downturn in the price of a barrel of oil whose impact we first noticed with the decline in attendance at the ARC Forum in February has really impacted Honeywell’s business.
2. Honeywell, much like all technology suppliers, addresses the buzz around Internet of Things by saying we do it—and we’ve always done it. (mostly true, by the way)
3. Otherwise, I didn’t see much new from the technology keynote—at least as it was reported so far.
4. I got some good reporting, but It’s a shame that all the media has retrenched into traditional B2B—reporting what marketing people say. You can read that for yourself on their Websites. Context, analysis, expertise are all lost right now. Maybe someone will spring up with the new way of Web reporting.
At any rate, it sounds like a good conference. About 1,200 total attendance. Even with oil in the doldrums, the vibes should be strong.
by Gary Mintchell | Jun 22, 2015 | Internet of Things, Interoperability, Networking, News, Operations Management, Process Control
I have business related to an angel investment and too much other travel to attend this week’s Honeywell User Group in San Antonio and Siemens Summit in Las Vegas. Trying to get to both events was both expensive and too exhausting to attempt. I had one friend, at least, who was going to both. More power to Greg.
I’ll analyze from reports I see from those there and from press releases. I know that Honeywell Process Solutions anticipated one major security announcement at HUG, but I would have been gone had I decided to attend anyway.
Meanwhile, I’ve been writing about the Internet of Things, fieldbuses, and networks for some time. The ODVA reached out asking if I’d like an update on its process industry work with EtherNet/IP. Of course, was the reply. It has a stand at ACHEMA in Frankfurt (another place I could have gone…) and sent me this update that would be the centerpiece of its press conference there.
Along with Rockwell Automation’s entry into the process industry automation market, EtherNet/IP usage now must incorporate process industry standards to go along with factory automation (discrete industry) usage. Partner Endress + Hauser has been building out devices that are EtherNet/IP enabled. This is an interesting addition to process industry “fieldbus” market (I know, perhaps EtherNet/IP is not a “real” fieldbus, but it will be used like one).
This was ODVA’s first appearance at ACHEMA, where ODVA members and EtherNet/IP suppliers Endress+Hauser, Hirschmann, Krone, Rockwell Automation, Rosemount, Schneider Electric and Yokogawa have assembled a demonstration of EtherNet/IP to explain to visitors ODVA’s approach to the optimization of process integration. Illustrating typical process applications, such as clean-in-place, highlights of the demonstration include:
- Use of EtherNet/IP to connect best-in-class solutions and devices for process applications;
- Integration of traditional process networks, such as HART, Profibus PA and Fieldbus Foundation, into an EtherNet/IP network; and
- Movement of data between field devices, such as pressure sensors and flow meter, and plant asset management systems.
ODVA’s process initiative, launched in 2013, is intended to proliferate the adoption of EtherNet/IP in the process industries. Initial focus has been on the integration of field devices with industrial control systems and related diagnostic services, leading to a road map for adapting the technology to the full spectrum of process automation needs, including safety, explosion protection, long distances and comprehensive device management.
“EtherNet/IP is at the forefront of trends in convergence of information and communication technologies used in industrial automation. Although industrial Ethernet was first adopted in the discrete industries, today EtherNet/IP is widely adopted in hybrid industries and is spreading into process industries, said Katherine Voss, president and executive director of ODVA. “Because ACHEMA is an international forum for users in chemical engineering and the process industries as a whole, ODVA felt it would be helpful to the ACHEMA’s audience to broadly showcase to process users the opportunities for integration improvements, optimized network architecture and increased ROI that EtherNet/IP can afford.”
by Gary Mintchell | Jun 18, 2015 | Automation, Internet of Things, Networking, News, Operations Management, Security
The Cisco and Rockwell Automation partnership continues its step-by-step extension strengthening Rockwell’s “Connected Enterprise” strategy. This strategy builds on the foundation of EtherNet/IP and CIP (common industrial protocol). Now that all the magazines and newspapers and bloggers are writing about the Internet of Things and the Industrial Internet of Things, supplier communications managers cannot keep themselves from applying IoT to everything their companies do.
The two companies have issued two press releases recently. One concerns enhanced training couched in the strategy of bringing IT and OT together (the once and future kingdom). The other relates to extensions and additions to the partners’ reference architecture.
First, let’s see how many buzz words a marketing manager can fit into one sentence:
“The expansion of the Industrial Internet of Things (IoT) and convergence of operations technology (OT) and information technology (IT) systems into The Connected Enterprise raises questions of who within industrial organizations should design and oversee unified network infrastructures. Rockwell Automation, in collaboration with its Strategic Alliance partner Cisco, is helping address this workforce challenge with the new training and certification offerings.”
Last year, the companies jointly rolled out the Managing Industrial Networks with Cisco Networking Technologies (IMINS) training course and Cisco Industrial Networking Specialist certification. This first-of-its-kind course provided foundational skills needed to manage and administer networked, industrial control systems.
This year, Rockwell Automation and Cisco are unveiling the five-day, hands-on Managing Industrial Networks for Manufacturing with Cisco Technologies (IMINS2) course and CCNA Industrial certification exam. The course offers deeper analysis of EtherNet/IP architectures with industrial protocols, wireless and security technologies implementation, and advanced troubleshooting. The CCNA Industrial certification ensures that OT and IT professionals have the skillset needed to design, manage and operate converged industrial networks.
Pathways to Certification
Students who successfully complete the Industrial Networking Specialist and CCNA Industrial certification exams will earn CCNA Industrial certification. Alternatively, IT and OT professionals that already have their CCNA Routing & Switching or Cisco Certified Entry Networking Technician (CCENT) certification can enroll directly in IMINS2 and take the CCNA Industrial certification exam to receive CCNA Industrial certification. Once completed, the certification is valid for three years.
Participants in the IMINS and IMINS2 courses will receive exam vouchers for the Industrial Networking Specialist and CCNA Industrial certification exams, respectively, as part of course tuition. This offer is only available through courses offered and delivered by Rockwell Automation. The CCNA Industrial certification exam can be taken at one of any Pearson VUE testing centers located in more than 165 countries.
IMINS courses are offered on an ongoing basis. The enrollment schedule for IMINS2 will be posted in June, with classes beginning in July. As the leader in OT/IT skills development, Rockwell Automation will continue to invest in The Connected Enterprise and IoT training curriculum to address emerging skills requirements.
Converged Plantwide Ethernet Architectures (CPwE)
As industrial markets evolve to unlock the promise of the Internet of Things (IoT), Rockwell Automation and Cisco are announcing new additions to their Converged Plantwide Ethernet (CPwE) architectures to help operations technology (OT) and information technology (IT) professionals address constantly changing security practices. The latest CPwE security expansions, featuring technology from both companies, include design guidance and validated architectures to help build a more secure network across the plant and enterprise.
The Industrial IoT is elevating the need for highly flexible, secure connectivity between things, machines, work flows, databases and people, enabling new models of policy-based plant-floor access. Through these new connections, machine data on the plant floor can be analyzed and applied to determine optimal operation and supply-chain work flows for improved efficiencies and cost savings. A securely connected environment also enables organizations to mitigate risk with policy compliance, and protects intellectual property with secure sharing between global stakeholders.
Core to the new validated architectures is a focus on enabling OT and IT professionals to utilize security policies and procedures by forming multiple layers of defense. A defense-in-depth approach helps manufacturers by establishing processes and policies that identify and contain evolving threats in industrial automation and control systems. The new CPwE architectures leverage open industry standards, such as IEC 62443, and provide recommendations for more securely sharing data across an industrial demilitarized zone, as well as enforcing policies that control access to the plantwide wired or wireless network.
Rockwell Automation and Cisco have created resources to help manufacturers efficiently deploy security solutions. Each new guide is accompanied by a white paper summarizing the key design principles, as follows:
The Industrial Demilitarized Zone Design and Implementation Guide and white paper provide guidance to users on securely sharing data from the plant floor through the enterprise.
The Identity Services Design and Implementation Guide and white paper introduce an approach to security policy enforcement that tightly controls access by anyone inside the plant, whether they’re trying to connect via wired or wireless access.
This announcement further extends the commitment by Rockwell Automation and Cisco to be one of the most valuable resources in the industry for helping manufacturers improve business performance by bridging the gap between plant-floor industrial automation and higher-level information systems.
