Updated News from the Wonderware Software Conference

Updated News from the Wonderware Software Conference

I have heard from friends (non-editors) who attended the Wonderware software conference. I have edited their news items into what I hope is a coherent post. This news includes some significant information that I have not seen elsewhere, yet. I should get my friends to report more. Getting the point of view of users is valuable. I hope you agree.

This also shows what I was talking about Monday where an industry leader under attack can push the envelop a different direction in order to remain fresh and offer customers more.

1) “It’s getting really cloudy.”

They showed off a number of tools, some old, some new that are all based around a cloud platform or at a minimum communication with the cloud. They are continuing to push really really hard the Wonderware Online and Smart Glance products. Talking with Saadi Kermani, the main evangelist for them, they are in continual release mode and have a long list of planned features that will be rolling out over the coming months designed to keep them up with, or exceed, competitive offerings.

“Also the new version of Smart Glance is really nice and very modern look and feel.” The best part about something like smart glance is that it’s a relatively simple product to get up and running for your org. And pretty cost effective to boot. “My personal analysis is that what will make Wonderware Online super valuable is an ecosystem of partners building sophisticated apps in cloud platforms like Azure and others.”

Some other big cloud stuff. They previewed Wonderware Development Studio online. Now you can log on with a web browser, stand up an environment picking and choosing which machines you want, what software is installed on each, how the redundancy is configured, etc. Hit go and in some amount of time..maybe an hour or so… the machines are ready for you to login via remote desktop running on Azure. This seems like a really awesome setup for integrators that don’t want to maintain a bunch of different environments and versions. Supposedly there was no cost to have then configured. “My only concern is the pricing and how easy it might be to run up a $1K bill before you know it. I did ask about the idea of buying the IP and underlying system that did the automation so you can run it on premise. If I remember right the person I was talking to said it might be possible but wasn’t on the current roadmap.”

2) Hello IOT

A guy from Microsoft had a nice presentation on Monday afternoon talking about Azure and how Azure fits into the IOT space. It was a bit high level but I think we need all the education we can get right now.

During the intro sessions on Tuesday John Krajewski discussed a little more about IOT and specifically talked about their new MQTT OI Server. OI Server is the new name they have given to IO drivers. They are doing some different things with packaging and scalability but that’s incidental to the IOT discussion. Back to IOT, they have written a server that can talk MQTT natively so you can seamlessly push and pull data to/from System Platform with other devices talking MQTT just like you would a PLC.

Alvaro Martiniez the product manager admitted it was early Alpha stage for the product but I hope it opened some people’s eyes to possibilities. “I can’t wait to get my hands on it.”

An integrator presentation to a standing room only crowd discussed multiple aspects of IOT. It was really broken into three parts. The first was an overview of 5 of the major protocols one might come across when getting into the IOT space. Next was a technical deep dive on one of the protocols, MQTT. [Gary’s note: At the Inductive conference, I attended a session by one of the developers of MQTT. This is an important protocol, riding atop TCP/IP stack, that can standardize IoT messaging.] Next were 4 or 5 demos showing the use of MQTT inside or integrated with System Platform and the Historian. “My personal favorite was showing how you could build a simple set of code that read MQTT data and sent it directly to the Historian… which in theory means you could have 100% cloud infrastructure for piping device data straight over to the Wonderware Online historian.”

3) Next Gen

They have been working on revamping the System Platform look, feel, and function for the last few years. The 2014 releases have made some pretty big shifts in the functionality space but nothing major expected until the next release. Tim Sowell’s comments about a unified operations center are dead on with the vision.

The biggest change you are going to see.. and they talked about this very publicly so I don’t think I’m giving anything away, is that InTouch is no longer the shell for visualization. It is now essentially a compiled stand-alone app that is build from many panes that you create and configure from within the System Platform Graphics platform. The visualization engine will use the context of the graphics and objects to make navigation easier. “But the bigger concept is that this is now an operations center, not a simple HMI.”

Longer term there should be a play for higher end integrators and pure software plays to develop Apps that plugin to the operations center and provide additional value and context.

Lots and lots of discussion of context. When these apps are run inside the operations center they will automatically know what’s being displayed on the screens and can automatically adjust. A simple example is that you pull up a graphic with a tank farm. Maybe you have a video feed app with live cameras on the tanks and it automatically swaps to the correct camera view. Or you have another pane with customers orders from the ERP so you know what tanker trucks you should be expecting in the next few hours. “While this has technically been possible before I think the key is that they are going to be adding a lot of functionality to make these otherwise standalone functions a first class citizen within the Operations view.”

They are also making big changes in the development environment trying to make the engineering experience more user friendly. To me this is a clear play to make System Platform look a lot less intimidating and make the 15 minute demo a lot easier and more obvious. For high end engineers and integrators this new layout and development method will probably be a turnoff but I think it will help Wonderware tell the System Platform story easier and get newer, less sophisticated, customers on board.

HMI SCADA At the High End

HMI SCADA At the High End

I’m still pondering the whole HMI/SCADA market and technologies. I’m still getting a few updates after the Inductive Automation conference I attended in California and the Wonderware conference in Dallas that I missed.

The two have traditionally been referred to in trade publications together.

Today, I think three or four things are blending. Things are getting interesting.

SCADA is “supervisory control and data acquisition.” The supervisory control part has blended into the higher ends of human-machine interface. Data Acquisition software technology is a key platform for what we are today calling the “Industrial Internet of Things.” I’ve heard one technologist predict that soon we’ll just say “Internet.”

Data acquisition itself is a system that involves a variety of inputs including sensors, signal analyzers, and networks. The software part brings it all under control and provides a format for passing data to the next level.

HMI also involves a system these days. Evolving from operator interface into sophisticated software that includes the “supervisory control” part of the system.

Some applications also blend in MES and Manufacturing Intelligence. These applications, often engineered solutions atop the software platforms, strive to make sense of the data moving from HMI/SCADA either using it for manufacturing control or as a feed to enterprise systems.

Wonderware has been an historical force in these areas. Its original competitor was Intellution which is now subsumed into GE’s Proficy suite. The other strong competitor is Rockwell Automation. All three sell on a traditional sales model of “seats” and/or “tags.”

Inductive Automation built from enterprise grade database technology and has a completely different sales model. It is driving the cost of HMI/SCADA, and in some ways MES, down.

Competitors can meet that competition by either pursuing a race to the bottom or through redefining a higher niche. The winner of the race to the bottom becomes the company built from the ground up for low individual sales price.

Wonderware announcements

All of that was just an analyst prologue to a couple of items that have popped up from Schneider Electric Software (Wonderware) over the past couple of days.

timSowellTo my mind, Tim Sowell is addressing how some customers are taking these platforms to a new level.   Writing in his blog last weekend, Sowell notes, “For the last couple of years we have seen the changing supervisory solutions emerging, that will require a rethink of the underlying systems, and how they implemented and the traditional HMI, Control architectures will not satisfy! Certainly in upstream Oil and Gas, Power, Mining, Water and Smart Cities we have seen a significant growth in the Integrated Operational Center (IOC) concept. Where multiple sites control comes back into one room, where planning and operations can collaborate in real-time.”

I have seen examples of this Integrated Operations Center featuring such roles as operations, planning, engineering, and maintenance. But this is more than technology—it requires organizing, training, and equipping humans.

Sowell, “When you start peeling back the ‘day in the life of operations’ the IOC is only the ‘quarterback’ in a flexible operational team of different roles, contributing different levels of operational. Combined with dynamic operational landscape, where the operational span of control of operational assets, is dynamically changing all the time. The question is what does the system look like, do the traditional approaches apply?”

Tying things together, Sowell writes, “Traditionally companies have used isolated (siloed) HMI, DCS workstation controls at the facilities, and then others at the regional operational centers and then others at the central IOC, and stitched them together. Now you add the dynamic nature of the business with changing assets, and now a mobile workforce we have addition operational stations that of the mobile (roaming worker). All must see the same state, with scope to their span of control, and accountability to control.”

The initial conclusion, “We need one system, but multiple operational points, and layouts, awareness so the OPERATIONAL TEAM can operate in unison, enabling effective operational work.”

Intelligence

Here is a little more detail about the latest revision of Wonderware Intelligence to which I referred last week and above.The newest version collects, calculates and contextualizes data and metrics from multiple sources across the manufacturing operation, puts it into a centralized storage and updates it all in near-real time. Because it is optimized for retrieval, the information can then be used to monitor KPIs via customizable dashboards, as well as for drill-down analysis and insights into operating and overall business performance.

“Wonderware Intelligence is an easy-to-use, non-disruptive solution that improves how our customers visualize and analyze industrial Big Data,” said Graeme Welton, director of Advansys (Pty) Ltd., a South African company that provides specialized industrial automation, manufacturing systems and business intelligence consulting and project implementation services. “It allows our customers to build their own interactive dashboards that can capture, visualize and analyze key performance indicators and other operating data. Not only is it more user-friendly, it has better query cycle times, it’s faster and it has simpler administration rights. It’s an innovative tool that continues to drive quality and value.”

Wonderware Intelligence visual analytics and dashboards allow everyone in the operation to see the same version of the truth drawn from a single data warehouse. The interactive and visual nature of the dashboards significantly increases the speed and confidence of the users’ decision making.

Importance of Cloud in Manufacturing

Importance of Cloud in Manufacturing

Tim Sowell writes weekly on operations management. His last blog post refers back to one of mine (thank you) and then adds a deep insight.

My post concerned adoption of cloud and the movement toward private clouds. A survey revealed that manufacturing leads the way in cloud adoption.

Tim says:

The above learnings and results do not surprise me, based upon my own engagements in the field, and observing the increased realization that speed of change is important, and tradition large projects are going out the door. Replaced by rapid projects leveraging existing expertise in the industry and adding through own operational process value to differentiate.

How does the cloud help us? As a major component of new platform technologies it enables speed of change, flexibility, collecting existing expertise.

These are important whether you are in engineering, operations, or maintenance. In fact, these disciplines continue to blend, don’t they? The new platforms building on all these new technologies will force management teams to reformulate their department silos and achieve greater results through cross-fertilization of expertise of teams.

Updated News from the Wonderware Software Conference

Real-Time Synchronization of Product Data

This is a story about data interoperability and integration. This is a much-needed step in the industry. I just wish that it were more standards-driven and therefore more widespread.

But we’ll take every step forward we can get.

Arena Solutions, developer of cloud-based product lifecycle management (PLM) applications, announced that its flagship product, Arena PLM, now offers real-time synchronization with Kenandy Cloud ERP, an enterprise resource planning system for midmarket and large global enterprises built on the Salesforce Platform.

With this integration, the product record can be automatically passed from Arena PLM to Kenandy at the point of change approval. This eliminates errors and accelerates access of product information in Kenandy to create a more cohesive and efficient manufacturing process.

Arena PLM and Kenandy Cloud ERP can now communicate directly with each other, enabling customers to share up-to-date product data with finance, sales and manufacturing departments to ensure accurate financial planning and support operations.

“We are excited to be partnering with Kenandy to deliver a fully cloud-based integrated PLM and ERP solution.” said Steve Chalgren, EVP of product management and chief strategy officer at Arena Solutions. “The integration between our products is simple, clean, and can be implemented quickly. Isn’t that refreshing?”

Using the integration between Arena PLM and Kenandy Cloud ERP, customers can:

  • Manage the product development process of product data (items, bill of materials, manufacturer and supplier data) in a centralized Arena PLM system through the entire product lifecycle; and
  • Use Kenandy to quickly plan, procure and manufacture products upon handoff of the latest product release from Arena.

Primus Power Benefits from Seamless Integration

Delivering clean-tech energy storage solutions based on advanced battery technology, Hayward, California-based Primus Power was already successfully using Arena PLM for their design and engineering activities. It was essential that their new ERP and existing PLM system integrate seamlessly.

In Primus’ fast moving, design-focused environment, an engineer can now implement a product idea or improvement in the PLM system and within minutes the new part number is generated in Kenandy automatically. Instantly, people throughout the company can find that part; there’s a pricing history for it, a supply history. “People no longer say, ‘Did we order that bracket?’ They can now actually see that it’s on order. They can find the purchase order and the promised delivery date,” said Mark Collins, senior director of operations at Primus. “So much information is now available at people’s fingertips simply because we created a part number that’s now searchable in the system.”

“Cloud solutions deliver business agility in ways that on-premise solutions just cannot,” said Rod Butters, president and chief operating officer at Kenandy. “Together Arena and Kenandy are delivering a solution that can be deployed fast and, more importantly, helps the business run fast. Even though our customers are working with our two products, their entire team sees a single, complete, real-time source of truth from product design to product delivered to bottom-line results.”

I have written about Kenandy a couple of times this year here and here.

Updated News from the Wonderware Software Conference

IBM Delivers Engineering Software for ‘Internet of Things’

During NI Week last week in Austin, Texas, IBM representatives discussed some news with me about a new engineering software tool the company has released – called Product Line Engineering (PLE) — designed to help manufacturers deal with the complexity of building smart, connected devices. Users of Internet of Things (IoT) products worldwide have geographic-specific needs, leading to slight variations in design across different markets. The IBM software is designed to help engineers manage the cost and effort of customizing product designs.

You may think, as I did, about IBM as an enterprise software company specializing in large, complex databases along with the Watson analytic engine. IBM is also home to Rational Software—an engineering tool used by many developers in the embedded software space. I had forgotten about the many engineering tools existing under the IBM umbrella.

They described the reason for the new release. Manufacturers traditionally manage customization needs by grouping similar designs into product lines. Products within a specific line may have up to 85% of their design in common, with the rest being variable, depending on market requirements and consumer demand and expectation. For example, a car might have a common body and suspension system, while consumers have the option of choosing interior, engine and transmission.

Product Line Engineering from IBM helps engineers specify what’s common and what’s variable within a product line, reducing data duplication and the potential for design errors. The technology supports critical engineering tasks including software development, model-based design, systems engineering, and test and quality management—helping them design complex IoT products faster, and with fewer defects. Additional highlights include:

  • Helps manufacturers manage market-specific requirements: Delivered as a web-based product or managed service, the IBM software can help manufacturers become more competitive across worldwide markets by helping them manage versions of requirements across multiple domains including mechanical, electronics and software;
  • Leverages the Open Services for Lifecycle Collaboration (OSLC) specification: this helps define configuration management capabilities that span tools and disciplines, including requirements management, systems engineering, modeling, and test and quality.

Organizations including Bosch, Datamato Technologies and Project CRYSTAL are leveraging new IBM PLE capabilities to transform business processes. Project CRYSTAL aims to specify product configurations that include data from multiple engineering disciplines, eliminating the need to search multiple places for the right data, and reducing the risk associated with developing complex products.

Dr. Christian El Salloum, AVL List GmbH Graz Austria, the global project coordinator for the ARTEMIS CRYSTAL project, said, “Project CRYSTAL aims to drive tool interoperability widely across four industry segments for advanced systems engineering. Version handling, configuration management and product line engineering are all extremely important capabilities for development of smart, connected products. Working with IBM and others, we are investigating the OSLC Configuration Management draft specification for addressing interoperability needs associated with mission-critical design across multi-disciplinary teams and partners.”

Rob Ekkel, manager at Philips Healthcare R&D and project leader in the EU Crystal project, noted, “Together with IBM and other partners, we are looking in the Crystal project for innovation of our high tech, safety critical medical systems. Given the pace of the market and the technology, we have to manage multiple concurrent versions and configurations of our engineering work products, not just software, but also specifications, and e.g. simulation, test and field data. Interoperability of software and systems engineering tools is essential for us, and we consider IBM as a valuable partner when it comes to OSLC based integrations of engineering tools. We are interested to explore in Crystal the Product Engineering capabilities that IBM is working on, and to extend our current Crystal experiments with e.g. Safety Risk Management with OSLC based product engineering.”

Nico Maldener, Senior Project Manager, Bosch, added, “Tool-based product line engineering helps Bosch to faster tailor its products to meet the needs of world-wide markets.”

Sachin Londhe, Managing Director, Datamato Technologies, said, “To meet its objective of delivering high-quality products and services, Datamato depends on leading tools. We expect that product line engineering and software development capabilities from IBM will help us provide our clients with a competitive advantage.”

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