by Gary Mintchell | Nov 23, 2015 | Automation, Manufacturing IT, News, Operations Management
I spent more time and took far more notes at the Operational Intelligence stand on my tour of Rockwell Automation’s annual fete, Automation Fair, than any other–even Integrated Architecture which I reported last week.
One reason was a press release that I received regarding a “co-invention” between Rockwell Automation and Microsoft on a mobility solution. This will become a great enabler of the Connected Enterprise according to the release. Unfortunately, when I studied the release, I couldn’t figure out what “it” was. Probably too many companies and too many marketing managers trying to get their two cents in resulting in too many nice-sounding but vague words 😉
Thanks to Ryan Cahalane, director of software product management, and others, I came away with enough of an understanding to see how potentially valuable this project could be.
Mobility
Let’s start with mobile devices. Workers at all levels are bringing them to work whether IT is ready or not. When you own one, you want to use it. So, why not leverage commercial technologies developed by Microsoft (its Project Thali) with industrial application and robustness from Rockwell (Project Stanton).
Rockwell is making extensive use of HTML 5. But this toolkit in development includes a technology called JXcore from Nubisa. JXcore is a Node distribution. It is designed for developing applications for mobile and embedded devices using JavaScript and leveraging the Node ecosystem. Use the same codebase for server and mobile applications.
The toolkit enables Rockwell Automation offerings with a consistent web-based user interface for a specific device; tablet, smartphone or desktop and now includes a prototype app, dubbed Project Stanton (@Project_Stanton).
Operational Intelligence From Logix
The second technology I wish to discuss is the latest release of FactoryTalk VantagePoint 7.0. Rockwell Automation says, “For manufacturers, making swift use of big data just got easier. The addition of import and configure mobile-based work flows in the FactoryTalk VantagePoint enterprise manufacturing intelligence (EMI) v7.0 software enables the one-time configuration of a manufacturing intelligence solution.”
This software provides users a seamless way to access their Logix-based data by providing a simple, guided work flow to store and visualize information. Everything from installation, configuration and visualization has been enhanced and consolidated – so users can interact with their Logix-based control data from their device of choice: PC, tablet or smartphone. To promote intelligent decision-making, the new work flows enable authorized users to store and visualize specific data views and trends, and easily share these views with collaborators across the enterprise.
“The FactoryTalk VantagePoint experience now provides access to manufacturing information faster than ever,” said Angela Rapko, product manager, EMI Software Portfolio, Rockwell Automation. “For users, this more cohesive and intuitive experience is a significant step forward. The less time operators spend configuring systems, the more they can focus on how their plants are actually functioning. We have truly reduced the time to trend data with this release.”
Additionally, FactoryTalk VantagePoint software will now silently install with FactoryTalk Historian SE software from Rockwell Automation. Upon completion, the user will be greeted with a VantagePoint mobile Web page, including the new import and configure options.
From any PC or tablet, a user can browse through the FactoryTalk Directory server to an online controller; select the tags from which they aim to collect associated data; and configure scan rates and additional historian parameters. Once this process is complete, the selected tags are stored in the FactoryTalk Historian solution and automatically configured for the FactoryTalk VantagePoint software. By simultaneously configuring tags, a user within the VantagePoint mobile work flow makes a few simple selections in order to begin collecting data, and creating dashboards and trends.
Also new, FactoryTalk VantagePoint v7.0 software offers SQL Server Express with install. This removes complex licensing options from the install process.
by Gary Mintchell | Aug 13, 2015 | Data Management, Internet of Things, Manufacturing IT, News, Operations Management
The Internet of Things can best be thought of as an ecosystem of interrelated parts. There are smart devices on the edge packed with connectivity, memory, processing power, and sensing ability. Networks connect the devices with each other and with controllers, servers, PCs, and mobile devices. Databases store the data in such a way as to enhance retrieval.
Speaking of databases, these days they can reside in all sorts of places. The “cloud” is a perfect place. Actually cloud is a misnomer. It just means there’s a server somewhere. All you really care is that the server is secure, accessible, and backed up.
Amazon showed us with AWS a business model for selling cloud services. Google, Microsoft, and others also have developed businesses around cloud services. It was only a matter of time for a specific cloud service for industrial applications.
Enter GE Predix Cloud
GE has announced plans to enter the cloud services market with Predix Cloud. The world’s first and only cloud solution designed specifically for industrial data and analytics, this platform-as-a-service (PaaS) will capture and analyze the unique volume, velocity and variety of machine data within a highly secure, industrial-strength cloud environment.
Predix Cloud will drive the next phase of growth for the Industrial Internet and enable developers to rapidly create, deploy and manage applications and services for industry. With $4B in software revenues in 2014 and projected software revenues of $6B in 2015, GE continues to grow its investment in software.
“Cloud computing has enabled incredible innovation across the consumer world. With Predix Cloud, GE is providing a new level of service and results across the industrial world,” said Jeffrey Immelt, CEO of GE. “A more digital hospital means better, faster healthcare. A more digital manufacturing plant means more products are made faster. A more digital oil company means better asset management and more productivity at every well. We look forward to partnering with our customers to develop customized solutions that will help transform their business.”
Predix Cloud will enable operators to use machine data faster and more efficiently, saving billions of dollars annually. By combining GE’s deep domain expertise in information technology (IT) and operational technology (OT), GE’s Predix Cloud will deliver advanced tools like asset connectivity, machine data support and industrial-grade security and compliance.
“A cloud built exclusively to capture and analyze machine data will make unforeseen problems and missed opportunities increasingly a complication of the past,” said Harel Kodesh, Vice President, General Manager of Predix at GE Software. “GE’s Predix Cloud will unlock an industrial app economy that delivers more value to machines, fleets and factories – and enable a thriving developer community to collaborate and rapidly deploy industrial applications in a highly protected environment.”
“Like GE, Pitney Bowes is in the midst of its own physical and digital transformation,” added Roger Pilc, Chief Innovation Officer, Pitney Bowes. “With our APM apps running on Predix Cloud, we’re able to extract and analyze data from our assets faster than ever, and use that insight to drive real business outcomes for Pitney Bowes and its clients, including lower operational costs, greater productivity and output and higher service levels. GE knows industrial machines and related data analytics better than anyone, and we look forward to continuing to partner with them on more Industrial Internet solutions.”
The Industrial Internet is generating data twice as quickly as any other sector. With investment in infrastructure expected to top $60 trillion over the next 15 years, the number of devices connected to the Internet will continue to swell, generating an unprecedented collection of data and analytics. Built for Predix, the cloud platform for the Industrial Internet, Predix Cloud is designed to provide a highly secure infrastructure for this next phase of growth, which will generate a new level of insight, asset performance management (APM) capabilities and innovation in the developer community.
The success of the Industrial Internet depends on a collaborative ecosystem of partners. GE’s Predix Cloud is purpose-built from the ground up, but it will also run on other cloud fabrics if required by a customer. Predix Cloud uses Pivotal’s Cloud Foundry to help with application development, deployment and operations.
GE businesses will begin migrating their software and analytics to the Predix Cloud in Q4 2015, and the service will be commercially available to customers and other industrial businesses for managing data and applications on Predix Cloud in 2016.
Specific Features
- Asset Connectivity: Analysts estimate that more than 50 billion assets will be connected to the Internet by 2020. Predix Cloud provides advanced connectivity-as-a-service for these industrial assets, combining proprietary technologies with global telecommunications partners to enable rapid provisioning of sensors, gateways and software-defined machines.
- Scalability for Machine Data: Machines produce different types of data, which consumer cloud services are not built to handle. Predix Cloud was purpose-built to store, analyze, and manage machine data in real time. From capturing and analyzing time series data from a locomotive with thousands of sensors to delivering large object data like a 3D MRI image to a doctor for diagnosis, Predix Cloud is built for the variety, volume, and velocity of industrial data.
- Security + Compliance: Incorporating decades of experience in operational security and information security, Predix Cloud is designed with the most advanced security protocols available, including customized, adaptive security solutions for industrial operators and developers.
- Governance: Leveraging GE’s global network and deep expertise across more than 60 regulatory areas, Predix Cloud is designed to streamline governance and drive down compliance costs for each individual user, while respecting national data sovereignty regulations globally. This enables GE, partners, and developers to more easily build and deploy services for highly regulated industries such as aviation, energy, healthcare and transportation.
- Interoperability: Predix Cloud will operate seamlessly with applications and services running in a broad spectrum of cloud environments. As such, businesses will be able to take advantage of its optimized security and data structure offerings while maintaining and interoperating within existing solutions.
- Gated Community: Unlike public cloud services, which are open to any individual or organization, Predix Cloud is based on a “gated community” model to ensure that tenants of the cloud belong to the industrial ecosystem.
- Developer Insight: Developers will have visibility into their operating environments and every actor connected to it. In doing so, businesses will be able to deploy and monitor machine apps anywhere, continuously adjusting to new demands in the physical and digital world while providing the security and visibility required for operational effectiveness.
- On-Demand Availability: Businesses will be able to easily access and scale with the Predix Cloud, which will be offered through a convenient on-demand, pay-as-you-go pricing model.
by Gary Mintchell | Jul 8, 2015 | Automation, Data Management, Events, Internet of Things, News, Operations Management, Process Control, Security
Here is the official wrap of the recent Honeywell Users Group (HUG) Americas symposium. It was the 40th anniversary celebrated with the theme “40 Years of Innovation.” Officially “more than 1,200 people” attended the event.
I have written a couple of times during the week here and here. This information comes from a press release issued last week. Along with some executive quotes is a note that Honeywell Process Solutions has been developing and implementing technologies for the Industrial Internet of Things (IoT) for many years.
During the event, Honeywell announced a collaboration with Intel Security McAfee which will expand its industrial cyber security capabilities to help defend customers from the increasing threat of cyber attacks.
“The process manufacturing industries are facing a critical time in history due to a convergence of factors such as security threats, a shrinking workforce and lower oil prices, among others,” said Vimal Kapur, president of Honeywell Process Solutions (HPS). “These factors are driving a greater need for our technologies and services because they’re designed to help companies conduct operations more efficiently, and with less risk.”
The conference revolved around three core technology themes directly impacting companies’ abilities to successfully adapt to changing market conditions: digital transformation and smart operations, system evolution and risk reduction, and smart instrumentation with smart integration. Throughout the week, Honeywell executives, technology experts and customers explained how these core areas can turn technology buzzwords like Big Data and Industrial Internet of Things (IoT) into practical applications.
“HPS has been leveraging the concepts and technologies behind the Industrial IoT as part of the vision that we have been evolving towards for several years,” Bruce Calder, HPS chief technology officer told general session attendees. “In order to run a reliable operation that continues to improve performance and business results, you will need to install smarter field devices, achieve more connectivity, collect more data and find ways to use that data to run a smarter operation.”
Calder also gave attendees a first look at HPS’ first native app for mobile devices and tablets that connects to different sources and applications across the company’s portfolio to create a more-intuitive mobile experience for plant workers. Mobility is part of the initiative to introduce a suite of apps that, along with new cloud functionalities, will enhance existing solutions to deliver better business efficiencies.
The conference agenda included a wide range of presentations from Honeywell customers ExxonMobil, Chevron, Reliance, DuPont, Great River Energy, Syngenta, Genentech, Valero and others. These presentations – covering everything from wireless applications and cost-effective control system migrations, to alarm management and energy conservation – highlighted how real-world manufacturers have used Honeywell technology to streamline their businesses by generating and analyzing the most-meaningful data from their operations.
In addition to these presentations, attendees received a first-hand look at some of Honeywell’s newest technologies designed to change the way their enterprises work, generate the right data to inform decisions, and reduce overall risks. Highlighted technologies included:
- UniSim Competency Suite – the newest addition to the UniSim family of training technology, which now includes 3D virtual environment capabilities to provide realistic experiences.
- DynAMo Alarm and Operations Suite – software that leverages more than 20 years of alarm management experience in the process industries to help users reduce overall alarm count by as much as 80 percent, identify maintenance issues and increase visibility of critical alarms that require urgent attention.
- Honeywell Industrial Cyber Security Risk Manager – the first digital dashboard designed to proactively monitor, measure and manage cyber security risk for process control systems.
- SmartLine Level Transmitter – the newest addition to Honeywell’s line of modular, smart field instrumentation designed to integrate with control systems to provide benefits such as extended diagnostics, maintenance status displays, transmitter messaging and more.
- The EC 350 PTZ Gas Volume Corrector – the first member of a new line of high-performance electronic volume correctors (EVCs) that more accurately measure natural gas delivered to industrial customers, helping them meet government and industrial standards.
by Gary Mintchell | Mar 16, 2015 | Asset Performance Management, Internet of Things, Process Control, Technology
Jim Cahill recently wrote about the Emerson Process Management take on the Internet of Things discussion. His report was about a presentation by Charlie Peters at the 2015 Investor Conference. I find it interesting that there is sufficient publicity behind the IoT discussion to bring it up to investors.
Many people strive to define what is included in an Internet of Things technology discussion. Peters’ list hits just about everything. “Ubiquitous connectivity, accessible costs/capacity and powerful & friendly tools. Smart phones, tablets, cellular and wi-fi communications expand connectivity tremendously. Sensors, data storage and computation power lower costs and access. And social networks, big data and prognostics make tools more friendly, intuitive and more valuable to use.”
Why do we care? What applications would be affected (or maybe already are affected)? Peters sees, “monitoring, infrastructure management, intelligent manufacturing and production, energy efficiency and improved environmental performance and compliance.”
I especially appreciate his discussion of implications from possibilities and challenges—increased digital and cloud infrastructure, more intelligent products, enriched business models, and enhanced digital customer models.
In Emerson Process Management president Steve Sonnenberg‘s portion of the presentation, he highlighted an example of new business models being created with these technologies and services—a steam management operation on Jurong Island in Singapore. Thousands of acoustic wireless devices are being installed to monitor steam traps which are being remotely monitored by Emerson experts to instantly spot energy losses and avoid wasting energy. This results in large energy savings and reduced carbon dioxide emissions.
I think we have been designing and installing “Internet of Things” technologies for years in manufacturing. The consumer world of connected mobile phones, thermostats, and now watches has served to popularize the term. Regardless, as both suppliers and their customers learn to design new business models to exploit the technology, we will witness another surge of productivity and profitability in manufacturing.
