TwinThread is one of those smallish software companies within an interesting niche that I can’t believe has yet to find a buyer. I quoted noted software developer and LinkedIn commentator Rick Bullota in 2020 extolling the value of the AVEVA/TwinThread link with the AVEVA purchase of OSIsoft. Just last year, I wrote about a stronger partnership between the two.
I see the company has pivoted a bit to now proclaiming itself as “the world’s first to have a complete Industrial AI platform.” I’ll leave that proclamation to your judgement. But this product looks worthwhile to check out.
Last week’s news involved TwinThread releasing an AI-powered manufacturing analytics solution targeting batch processes called Perfect Batch. This product empowers manufacturers to standardize and consistently replicate their best performing or “golden batches”.
Perfect Batch applies industrial AI to dynamically identify ideal batch profiles from historical data and actively recommend actions for increasing efficiency. This enables organizations to rapidly shift from reactive firefighting to proactive optimization in a matter of weeks – not months or years.
Perfect Batch At-a-Glance:
- Rapid Speed to Value: Perfect Batch connects to existing batch execution systems and automatically interrogates past data to build digital twins and apply models in hours.
- Dynamic Perfect Profile Learning: Instead of setting limits manually, Perfect Batch dynamically learns ideal control limits and process centerlines, based on actual process capability and historical performance.
- Unlocked Hidden Capacity: Granular cycle time analysis identifies bottlenecks and lost production time, facilitating capacity improvements from existing assets without new capital investment.
- Optimization by Exception: Automated alerting and issue diagnosis empowers operations teams to focus on solving problems, without getting bogged down with endless troubleshooting and investigations.
- Optional Closed-Loop Action: Thread Builder, a real-time workflow engine that works with Perfect Batch, automates anomaly responses, performs automatic diagnoses, and can trigger specific corrective actions automatically.
- Automated Compliance: Tailored for regulated industries, Perfect Batch provides automated material tracking, quality and yield conformance, and audit-ready histories.
Beyond the plant floor, Perfect Batch helps drive strategic and collaborative alignment across organizations’ entire manufacturing portfolios by providing a global view of asset utilization and batch making performance. As a result, the platform serves as a single source of truth for cross-functional teams. This offers a common lens that operations teams, engineering teams, and supply chain leaders can all use to identify, prioritize, and proactively execute improvement initiatives that optimize the deployment of capital across the supply network.
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