by Gary Mintchell | Jun 10, 2024 | Automation, Embedded Control, Motion Control, Robots
Once motion control systems, robot systems, and logic control systems existed as if on two different planets. Technology developers slowly began integrating motion control into their PLC platforms until today no one would acquire a PLC that cannot integrate motion.
Several years ago Rockwell Automation announced a robot control platform integrated into its control platform. And ABB/B+R and several others. Many robot applications readily lend themselves to integration into overall machine control.
Samantha Mou writes for Interact Analysis, one of the few analyst firms I find interesting. Based in China, she has written a good piece about Siemens’ announcements around Hannover Messe.
Just before Hanover Messe, Siemens announced its cooperation with two collaborative robot vendors, UR and JAKA. This will enable Siemens PLCs to control robots from UR and JAKA through the TIA Portal using the ‘Standard Robot Command Interface (SRCI)’ function. Prior to this, Siemens was already working in cooperation with Comau, Stäubli, Kawasaki and Yaskawa in integrated robot control via SRCI. A series of other leading robot brands, such as ABB, KUKA, FANUC, Epson and Techman, are also scheduled to come on board, and some other well-known Japanese and Chinese suppliers are pending, including Yamaha and Estun.
This will mean that the most influential industrial robot and collaborative robot brands on the market will support integrated robot control, allowing their robots to be controlled by automation systems.
Currently, the integration of industrial or collaborative robots and machines generally uses communication networks. The robot and the machine utilize independent control platforms, and robot controllers are connected to the machine PLC via communication protocols to facilitate machine-robot coordination.
So, how do companies integrate the two?
The concept of machine-integrated robot control emerged in a bid to unify control of machines and robots. There are two main ways of doing this. One is to retain the robot-specific controller hardware. For example, Siemens’ method employs a PLC that supports SRCI functions to translate and merge the robots’ control instructions into the TIA Portal. This enables engineers to use Siemens’ development environment to control robots without using robot programming languages.
Another integration method is to eliminate the robot controller hardware and use an automation controller with motion control functions instead. Robot axes are regarded as components of the machine and can be controlled directly by the machine controller. Notable solutions using this method include Rockwell’s Unified Robot Control, B&R’s Machine-Centric Robotics, Schneider’s PacDrive, and Omron’s NJ501-R controller. In addition to robot mechanics coming from robot manufacturers, there are also many cases where machine builders or integrators build robot mechanics themselves.
Another example of labor shortage.
With the increasing adoption of robots and the continued shortage of experienced engineers, there is strong growth in the market’s interest in integrated robot control. Different types of relevant market players are trying to seize the opportunities and benefits offered by this technology.
You can read her complete analysis here.
by Gary Mintchell | Apr 26, 2024 | Automation, Business, Motion Control, Robots
This acquisition is a very interesting acquisition from several points-of-view. This shows Siemens commitment to factory automation. It hints at entry into the mobile automated robotic space (see the analysis by Vanessa Lopez, Research Analyst, Interact Analysis at the bottom of the story). Even though I don’t see as much in the US as I once did, Siemens is still one of the most active automation suppliers.
Key points from the news.
- Planned acquisition to strengthen Siemens’ position as a leading technology company in the field of factory automation and digitalization
- Strategic addition to the Siemens Xcelerator portfolio
- A business of ebm-papst, a leading supplier of fans and compact and intelligent mechatronic systems, which employs around 650 people
- Major growth opportunities in the field of intelligent, battery-powered drive solutions
Siemens AG has signed an agreement to acquire the industrial drive technology (IDT) business of ebm-papst. The business, which employs around 650 people, includes intelligent, integrated mechatronic systems in the protective extra-low voltage range and innovative motion control systems. These systems are used in free-range driverless transport systems. The planned acquisition will complement the Siemens Xcelerator portfolio and strengthen Siemens’ position as a leading solutions provider for flexible production automation.
Cedrik Neike, member of the Managing Board of Siemens AG and CEO of Digital Industries, said: “Ebm-papst’s innovative portfolio of mechatronic drive systems and its highly qualified people are an excellent fit for Siemens. The acquisition will enable us to tap new business and customer potential in the rapidly growing market for intelligent, battery-powered drive solutions in intralogistics as well as mobile robot solutions.”
IDT products are intelligent, integrated mechatronic systems, which support the automation and digitalization of production processes. This acquisition will be a strong addition to the Siemens Xcelerator portfolio. Through their use in mobile robots and driverless transport vehicles as well as in the automation of auxiliary processes, such as the retooling of modern production machines, they are an important lever for greater flexibility and productivity. For this reason, high market growth is expected in this market segment.
The transaction is to be completed by mid-2025, subject to the necessary foreign trade and merger control approvals. The IDT business of ebm-papst is located in St. Georgen and Lauf an der Pegnitz, Germany, and in Oradea, Romania. The parties have agreed not to disclose the purchase price.
“The acquisition by Siemens is a strategically significant step for us. What our industrial drive technology (IDT) business had lacked until now was a global sales organization for maximum growth. Siemens is a long-standing customer and a company with strong international market penetration and an extensive customer base. The integration that has now been agreed upon will give our IDT business global market access. It will open up new horizons for innovation and further growth,” added Dr. Klaus Geißdörfer, CEO of the ebm-papst Group. “We’ll use the proceeds from the sale of the IDT business to further expand our Air Technology and Heating Technology divisions, to further strengthen our three regions – Europe, Asia and the Americas – and to invest in future fields of our product portfolio, such as digitalization and sustainability.”
Interact Analysis take
Siemens’ recent acquisition takes advantage of surging market
VANESSA LOPEZ, Research Analyst, Interact Analysis
If you’ve been following manufacturing news, Siemens has been making big waves in its divestitures and acquisitions over the last few years. Most recently, it divested several business units worth nearly €3 billion into the newly formed Innomotics, which is currently up for sale.
On March 21st, Siemens announced yet another acquisition. In a press release, the company unveiled its plans to acquire ebm-papst’s industrial drive technology (IDT) business. What makes this move most interesting is the acquisition of ebm-papst’s ultra-low voltage motor offering. In a report published by Interact Analysis in late 2023, we found the market for these products is growing strongly, particularly in applications relating to conveying and mobile robotics.
From a product perspective, ebm-papst’s portfolio is a valuable addition to Siemens’ portfolio. While Siemens has been active in the ultra-low voltage drive market, it previously lacked a complimentary motor offering. ebm-papst, with over $50 million in sales, ranks 13th in the global market. The majority of its revenue comes from the EMEA region, where it holds 10th position in the regional market. Siemens’ acquisition of ebm-papst’s IDT division opens up wider global market access for these products, leveraging Siemens’ extensive global sales channels.
While this could include many pieces of equipment, we believe the primary target is mobile robot applications.
Mobile robots are experiencing early-stage growth. As predominantly battery-powered solutions, these robots typically utilize either 24v or 48v DC motors (what we term ultra-low voltage motors). The demand for ultra-low voltage drives and motors is therefore reflecting this upward trajectory. According to Interact Analysis’ ultra-low voltage drives report, revenues are projected to grow at a CAGR of 25.9%, reaching $3.1 billion by 2027. Similarly, ultra-low voltage motors, extensively utilized in mobile robots, are expected to witness substantial revenue growth, reaching $6.5 billion by 2027, as indicated in Interact Analysis’ ultra-low voltage motors report. This surge in demand can be attributed primarily to the burgeoning adoption of mobile robots, particularly in warehouse automation applications.
Also notable is the rapid growth seen by roller conveyors in both segments of the ultra-low voltage markets under discussion. These products are highly compact and often operate at either 12V or 24V, making them an ideal application for ultra-low voltage motors. Moreover, most conveyor manufacturers purchase motors rather than manufacturing them in-house. Our conversations with ultra-low voltage motor vendors consistently highlighted roller conveyors as a significant area of interest for future growth. Interact Analysis estimates this market will nearly double by 2030.
The accelerated surge in warehouse automation, including the adoption of mobile robots and roller conveyors, presents substantial avenues for Siemens to expand its footprint and secure market share. By strategically aligning itself to meet the escalating demand for ultra-low voltage drives and integrated motor solutions, Siemens is poised to benefit from this surging market. Therefore, we consider Siemens’ acquisition of ebm-papst’s industrial drive technology business as a pivotal and forward-looking investment.
by Gary Mintchell | Sep 11, 2023 | Automation, Motion Control
One place I am not this week is Pack Expo. But then, I am also not at FabTech. Too many other things going on. However, I’m keeping up with automation and motion control through communications with interesting companies.
Festo is a company that continues to impress me with its innovation. It both “sticks to its knitting” while also exploiting new technology and improving use cases. Following are three important announcements unveiled this week in Las Vegas.
- CPX-AP-A distributed I/O
- Family of Multi-Protocol Servo Drives
CPX-AP-A distributed I/O
Festo adds to its distributed I/O solution CPX-AP-A, along with its established CPX-AP-I decentralized I/O. AP stands for Automation Platform and this backplane-based remote I/O system has been in development for a decade.
“The Festo AP backplane communications platform, that provides a central communication and data transfer I/O interface, is a combination of everything that we’ve learned over the past 25 years of providing electric and pneumatic linear automation solutions,” said Tim Sharkey, Director of Electric Automation, Festo North America. “AP backplane communications brings together enormous functionality and creates a higher level of integration among our devices than we’ve ever had. AP continues the tradition of Festo product development and manufacturing excellence. It leverages our strengths.”
CPX-AP-A distributed I/O has modules attached within a terminal. CPX-AP-I is Festo’s decentralized I/O where modules are connected via cable at distances of up to 50 meters (164 feet) between modules. AP modules, whether on-terminal or individual, are IP65/67 rated and can be located in cabinets, in clusters around the cell, individually placed, or separated at great distances. Every AP module features a high-performance real-time backplane transmission rate of 200 Mbps full duplex.
AP gives machine builders the freedom to optimize the machine or cell by adding I/O where they need it, and in ways that will best boost performance and diagnostics capabilities. The AP ecosystem makes it efficient for end-user customers to add functionality as needs arise.
Whether physically attached on-terminal or connected via cable, all components such as PLCs, valves, motors, drives, and I/O appear to the programmer to be incorporated within one smart terminal under a single IP address. Having the entire distributed and decentralized I/O topology under a single IP address significantly reduces hardware and installation costs while lowering system complexity. Since many PLCs come with a limited number of IP addresses, the Festo solution means more capabilities are possible per PLC.
Festo’s multi-year product roadmap calls for the continued rollout of AP-based PLCs, valves, linear actuators, motors, and drives. For those OEMs and end-user customers wanting extended AP capabilities today, Festo support teams can make much of that happen.
“There are many companies with distributed I/O,” observed Eric Rice, Product Market Manager, Festo North America. “On the other side there are suppliers for electric or pneumatic linear motion. Not one North American supplier on either side of that line comes close to offering the same level of performance, capabilities, and support that stems from the integration of the AP platform with the breadth of Festo motion solutions.”
New Festo Family of Multi-Protocol Servo Drives
Festo introduces the CMMT MP family of multi-protocol servo drives. Every drive in this family is configurable as EtherNet/IP, EtherCAT, PROFINET, and Modbus TCP.
To choose the protocol for a CMMT multi-protocol servo drive, engineers log into the drive using the free online productivity tool Festo Automation Suite, select the protocol of choice from a drop-down menu, and configure the unit.
The Festo CMMT family includes CMMT-ST-MP compact DC servo drives. The drives are rated up to 300 W and are popular with builders that require a small, high quality, readily available drive. CMMT-AS-MP compact AC servo drives are rated up to 6 KW. Remarkably small 9- and 12-KW CMMT-AS-MP units are slated for sale later this year.
With the Festo free online productivity tools, Electric Motion Sizing and Handling Guide Online, machine builders can specify linear and multi-axis systems in minutes not hours. The Festo Automation Suite free online tool significantly shortens commissioning time. It also incorporates the CODESYS integrated development environment (IDE) for programming Festo modular controllers CPX-E-CEC. CMMT MP drives are backwards compatible with Classic CMMT servo drives, including identical cabling and mounting.
by Gary Mintchell | Apr 17, 2023 | Automation, Motion Control
It has been many years since I did any servo drive sizing, but I must say I’m still haunted by the work. This news coming just before Hannover maintains my confidence in Festo’s technical chops.
Electric Motion Sizing
Slashing the engineering time required for identifying and specifying harmonized electric motion systems
Multi-axis handling systems can be specified
Simply input key parameters, such as mass, stroke/travel distance, and cycle time (see video).
Performs the complex mass moment of inertia calculations
Identifies in real time the combination of components most effective for the application’s parameters
Following selection, the Electric Motion Sizing tool transfers the selected combination of components to the Festo online shop, together with commissioning files. The online shop provides pricing and delivery information
Festo integrated Electric Motion Sizing with the Festo Automation Suite for simplified commissioning. With the Festo Automation Suite, diverse products from remote IO to pneumatic valve terminals, PLCs, and servo drives are commissioned via a single free tool
Automation Suite automatically connects to the Festo cloud to download project specific documentation and updates within the software
It also incorporates Codesys code for programming PLCs and motion controllers.
See more.
by Gary Mintchell | Feb 28, 2023 | Automation, Motion Control, Networking, News, Technology, Wireless
I wish I were in Barcelona for the Mobile World Congress, but at least the sun is shining in northern Illinois as I accumulate news from the event. And the word of the day is 5G. This post focuses on Nokia and how it has moved on from the mobile handset business.
Two things: first of two moves by Dell Technologies this time with Nokia plus 5G positioning (as in manufacturing a piece) technology with Bosch. Check out the “hardware-as-a-service” model and high end compute. I spent some time working with a team at Dell several years ago as they searched for a manufacturing use case. Looks like they’re playing with a new one.
Nokia bolsters MX Industrial Edge Capabilities
- Nokia MXIE to leverage high-performance Dell PowerEdge server family to support the increasing processing needs of Industry 4.0 use cases
- Nokia introduces MXIE GPU support for advanced real-time video analytics applications and to unlock future business-critical AI and machine learning OT use cases
- Nokia to offer MXIE in a Hardware-as-a-Service model, reducing CAPEX requirements to allow more enterprises to digitalize operations leveraging OT data
Nokia announced it is working with other industry-leading technology providers as it boosts the capabilities of the off-the-shelf, Mission-Critical Industrial Edge (MXIE) to manage the growing digitalization demands of industries. Nokia will also make it possible for many more enterprises to realize the value of operational technology (OT) data with the introduction of MXIE in a Hardware-as-a-Service (HaaS) model.
As enterprises implement a growing number of Industry 4.0 use cases, such as autonomous robots in a factory or warehouse leveraging real-time situational awareness for safety, or zero-fault manufacturing using advanced real-time video analytics for efficiency, demand is growing for high-capacity, on-premise edge processing. To support this, Nokia is introducing a new high-performance, high-capacity infrastructure platform from Dell Technologies, beginning with the Dell PowerEdge XR11 server to further increase the processing power of the MXIE to handle the most demanding and complex workloads.
The new Dell PowerEdge XR11 server-based MXIE featuring 3rd Generation Intel® Xeon® Scalable Processor introduces physical graphics processing unit (GPU) support. The high-performance NVIDIA A2 Tensor Core GPU enables versatile *AI inference acceleration.
This, for example, will unlock business-critical use cases that rely on real-time monitoring of video feeds and alerts using applications such as Nokia Scene Analytics or Atos Computer Vision Platform, which uses Artificial Intelligence (AI) for quality assurance and video analytics solutions for mission-critical applications.
By offering MXIE in a HaaS model, Nokia will enable more enterprises to begin their digitalization journey. This will reduce up-front capital investment, and allow them to benefit from MXIE capabilities on a subscription basis.
Nokia and Bosch Set a New Bar for 5G Positioning and Look Ahead to 6G
- Proof-of-concept network in Germany demonstrated accuracy within 50 cm
- Nokia and Bosch are continuing their joint research in 6G, exploring the integration of sensing technologies in future 6G systems
Nokia and Bosch announced that they have jointly developed 5G-based precision positioning technology intended for new Industry 4.0 use cases. The two have deployed the proof of concept in a Bosch production plant in Germany, where extensive tests under realistic manufacturing conditions have shown an accuracy within 50 cm in 90 percent of the factory footprint.
The positioning technology tracks mobile and portable devices connected to the 5G network, accurately determining their positions where no global navigation satellite service coverage is available, for instance in factories, warehouses or underground facilities. As part of the factory test, an enhanced private 5G network was able to determine the precise position of assets such as automated guided vehicles (AGVs), mobile robots and mobile control panels – tracking their movements throughout the plant in real time.
Traditionally, 5G positioning works by measuring the time it takes for mobile signals to travel from a mobile device to different base stations and anchor nodes in the network. As signals take longer to reach nodes that are further away, the positioning system can triangulate its source. Nokia and Bosch have built upon that foundation by equipping 5G nodes with multiple receive antennas, which enable the network to detect the incoming angles of signals. Advanced Nokia Bell Labs algorithms interpret this time-delay and angle-of-arrival information to determine the most probable position of the mobile device. Their proof-of-concept achieves a level of accuracy well beyond the current cellular position state-of-the-art, providing a sneak peek at what 5G networks, both public and private, will be capable of in the future.
Precision localization is important for many applications in industrial environments, such as robot navigation, asset tracking and worker safety. Realizing both high-performance connectivity and high-accuracy positioning within a single private network’s infrastructure also has many operational benefits, such as reducing the complexity of IT infrastructure, leading to a lower total cost of ownership (TCO) and higher returns on investments.
by Gary Mintchell | Dec 12, 2022 | Automation, Embedded Control, Motion Control, Networking, Safety, Security, Technology
The Rockwell Automation PR team must have worked overtime following November’s Automation Fair. Here are a number of releases on new products and services. These cover a spectrum of technology areas that further reveal the breadth of Rockwell’s reach.
- Smart Machine Development
- GuardLink with EtherNet/IP
- FactoryTalk Logix Echo
- Cyber Endpoint Protection Services
Simplify Smart Machine Development with Improved Micro800 Controllers and Design Software
Machine builders can save engineering time and costs with the enhanced Allen-Bradley Micro850 and Micro870 2080-Lx0E controllers using the latest Connected Components Workbench software from Rockwell Automation.
- Class 1 implicit messaging capability up to eight EtherNet/IP devices support
- Streamline integration of controller to drives, supporting PowerFlex 520 series and Kinetix 5100 drives over EtherNet/IP with pre-defined tags and pre-developed user-defined function block (UDFB) instructions.
- Connected Components Workbench software version 21 required.
GuardLink 2.0 with new EtherNet/IP Interface
- GuardLink 2.0 offers advanced diagnostics by way of the new Allen-Bradley 432ES GuardLink EtherNet/IP On-Machine Interface or a combination of Dual GuardLink Relay and EtherNet/IP Interface.
- GuardLink 2.0 protocol also enables safety-rated control device status reporting and automatic diagnostic reporting to an HMI using CIP Safety over EtherNet/IP.
- Connect up to 96 safety devices via three independent safety channels.
- The interface can cascade power to additional interfaces and can keep track of timing and frequency of events to improve maintenance and create process efficiencies.
- The 432ES supports linear, star and Device Level Ring topologies while meeting safety ratings up to SIL 3, Cat 4 PLe.
New Capabilities in Emulation and Support with First expansion of FactoryTalk Logix Echo
- Attention was dedicated to improving testing, giving users access to more than 20 variations of the 5580 ControlLogix platform at their disposal.
- FactoryTalk Logix Echo simplifies the emulator experience by providing users the opportunity to download directly to FactoryTalk Logix Echo without modifications.
- Having the emulation of the 5580 ControlLogix Ethernet port means that to other software, FactoryTalk Logix Echo looks like another controller, offering flexibility to expand your emulation to visualization or other controllers.
- Version 2 will be the first emulation platform to support safety controllers by introducing GuardLogix 5580 controller catalogs.
- The inaugural version supported one 17 slot chassis, but the latest release now supports the creation and communication of multiple chassis with one FactoryTalk Logix Echo license.
Comprehensive Endpoint Protection Services
- For organizations to secure their operations and reduce cyber threats, a successful cybersecurity strategy requires solutions to secure endpoints – any device that is connected to a network outside of its firewall, including laptops, HMIs, switches, IoT devices, and more.
- Rockwell Automation and CrowdStrike are providing manufacturers with comprehensive Endpoint Protection Services, combining Rockwell Automation’s Industrial Cybersecurity Services and CrowdStrike Falcon platform to monitor, protect, investigate, and respond to incidents.
- Purpose-built in the cloud with a single lightweight-agent architecture, the CrowdStrike Falcon platform delivers rapid and scalable deployment, superior protection and performance, reduced complexity, and immediate time-to-value.
- When customers choose the CrowdStrike Falcon platform through Rockwell Automation, they receive the industry-leading software coupled with OT-specific Falcon policies, developed by Rockwell Automation cybersecurity specialists, and backed by software and phone support.
- Endpoint Protection fits into the expansive Rockwell Automation portfolio of Managed Services along with Incident Response and Threat Detection to provide customers with a holistic cybersecurity solution.