by Gary Mintchell | Jun 27, 2024 | Automation, Networking, Wireless
Zebra Technologies has assembled an interesting group of technology companies. Far from its printer days, it promotes wireless infrastructure and worker empowerment often. Seemingly like most technologies, private 5G systems impact on manufacturing plants takes time to reach a critical mass. Relevant press releases come my way more often lately.
This news includes NTT Data announcing a strategic partnership with Zebra Technologies to accelerate innovation in the 5G device ecosystem (the current constraint to growth).
Under this multi-year agreement, NTT DATA and Zebra Technologies will co-innovate to drive the adoption of 5G devices, which is essential for Private 5G adoption. Together, the two companies will enable intelligent asset tracking that allows for real-time monitoring and management of assets in industrial and enterprise deployments, ensuring enhanced visibility, efficiencies, and security capabilities critical to Industry 4.0 supply chain management.
The agreement establishes Zebra Technologies as a strategic partner within NTT DATA’s Device as a Service practice, making it easier for customers to access, upgrade, and simplify 5G device lifecycle management and support.
This news follows NTT DATA’s recent collaboration with Qualcomm, aimed to accelerate the evolution of the 5G device ecosystem. With enterprises accelerating digital transformation, more connectivity is needed to support Industry 4.0 applications and the adoption of AI at the edge.
By leveraging NTT DATA’s Private 5G leadership and Zebra Technologies’ expertise in intelligent data integration, asset management, and frontline coordination, the two companies aim to make the low latency and high-security features of Private 5G enabled devices easily accessible to frontline workers in the automotive, manufacturing, healthcare, and logistics industries.
Actually being used.
NTT DATA is deploying a Private 5G network throughout Hyster-Yale Group’s manufacturing operations. Hyster- Yale Group is also leveraging NTT DATA’s Device as a Service to gain visibility into assets and materials and improve communications within its facilities. This network will work with Zebra Technologies’ handheld mobile computers and tablets to track assets and materials as they enter and exit manufacturing sites, providing critical business intelligence, while also seamlessly connecting engineers, onsite teams, production lines, and materials storage locations. All of this comes together through a cost-effective deployment at scale efficiently managed through NTT DATA’s Device as a Service practice.
Benefits of Device as a Services Model
OK, everyone searches for their “as a Service” model. The benefit to the supplier, of course, is reliable, consistent income. The benefit to the customer is, well, something, I suppose. Maybe no capital cost and easy out?
NTT DATA’s Device as a Service offers customers a comprehensive turnkey solution for managing the entire device lifecycle. It provides expert planning, procurement, configuration, deployment, ongoing support, analytics, repair management, and device retirement, all under the stewardship of a trusted partner. This allows customers to use a cost-effective per-user, per-month program model to consume technology products on a pay-per-user subscription basis instead of purchasing/owning the equipment.
by Gary Mintchell | Jun 25, 2024 | Automation, News, Organizations, Process Control
This news holds relevance for those hoping for “open” process control technology.
The co-owners of Process Automation Device Information Model (PA-DIM), including FieldComm Group, ISA 100 WCI, NAMUR, ODVA, OPC Foundation, PROFIBUS and PROFINET International, VDMA, and ZVEI, today announced the release of the PA-DIM Version 1.1 specification. This release, a testament to collective efforts, includes expanded device type support for process analyzers and an enhanced basic hierarchy structure with new extensions, benefiting the industrial user and vendor manufacturing community.
The PA-DIM specification aims to improve information standardization for process automation applications. All co-owners work together to support a unified information model that seamlessly integrates OT data exchange with IT systems and other higher-level applications. This model includes core parameters, capabilities, status, and diagnostic data based on the NAMUR Open Architecture (NOA) initiative. It allows users to access and interpret device information consistently, regardless of the fieldbus protocol, device type, or manufacturer, enhancing Industrial Internet of Things (IIoT) architectures.
Key highlights of the PA-DIM Version 1.1 specification include:
- Expanded device-type support for process analyzers, including Total Organic Carbon (TOC), Continuous Gas, and pH. This extension broadens the scope of the standard, enabling seamless integration and management of analytical instruments within process automation systems.
- Enhancement of the basic hierarchy structure to include new extensions such as device condition sets, signal condition sets, and signal calibration. These extensions give users greater flexibility and functionality in representing device information, including attributes such as type, timestamp, and calibrated values.
PA-DIM facilitates various applications, such as:
- Providing/receiving information to/from HMIs, information apps, and reporting apps.
- Supporting inventory management and remote monitoring applications.
- Enabling real-time control applications, such as reading process values and setting parameters.
- Device configuration and parameterization.
- Configuring device security and monitoring its current hardening status.
- Providing information for device dashboards.
by Gary Mintchell | Jun 20, 2024 | Automation, Manufacturing IT, Process Control, Software
I did not attend Honeywell User Group in Madrid this month. Searching for news from the event, I found a couple of press releases—one regarding Batch Processing, one regarding battery manufacturing, and also news that there will be an Americas HUG in Dallas October 1-3.
Brief information for the new products follows.
Batch Historian
Honeywell Batch Historian comprises a software digitalization solution designed to provide manufacturers with contextualized data history for reporting and analytics, leading to more efficient and cost-effective operations.
Manufacturers often encounter complications analyzing data with a lack of batch visualization, which makes it difficult to expand data usage to advanced applications. With Honeywell Batch Historian, manufacturers can now directly capture data with context from batch engines without complex configuration. The new solution leverages simple drag-and-drop tile configuration, eliminating the need for advanced programming skillsets or detailed historian database knowledge to develop reports.
The software is a standalone application that can be delivered as a module on the Manufacturing Excellence Platform (MXP), or made available as a standard part of every Experion Batch system.
Battery Manufacturing
Honeywell Battery Manufacturing Excellence Platform (Battery MXP) comprises an artificial intelligence (AI)-powered software solution designed to optimize the operation of gigafactories from day one by improving battery cell yields and expediting facility startups for manufacturers.
Battery MXP incorporates AI techniques in the manufacturing process, which enables the detection and remediation of quality issues before they result in scrapped material. The solution then utilizes machine learning to identify conditions that lead to quality issues and turns this data into action-oriented insights that manufacturers can use to improve efficiency and productivity.
by Gary Mintchell | Jun 18, 2024 | Networking, Wireless
It always appeared to me that 5G and other private wireless networks held promise for many applications within industry. This report from Nokia reveals enterprises are scaling private wireless for additional uses cases and industrial sites.
- 45% of the organizations are leveraging private wireless to support more use cases than planned when first deployed.
- 100% of enterprises expanded private wireless networks use or deployed them within another location and 78% reported positive ROI in six months.
- 65% of respondents stated over 10% improvement in worker safety and 79% reported 10% or more reduction in their emissions.
- 39% of enterprises with a private wireless have since deployed on-premise edge technology, with 52% planning to do so.
This 2024 Industrial Digitalization Report highlights that all 100 interviewed early adopters are using private wireless networks in additional locations or have expanded their use by launching more use cases in existing locations.
The Nokia report and related survey was conducted by GlobalData to gauge industry progress and return on investment (ROI) among private wireless early adopters in the manufacturing, transportation, and energy industries in countries including Australia, France, Japan, UK, and US.
The Report revealed that the top benefits for enterprises deploying private wireless networks include:
- Increase in private wireless uses and locations: In 2022, many enterprises who had deployed private wireless technology were still at the proof of concept (PoC) or pilot stage, usually in a single location or single use case. In 2024, almost half of the enterprises interviewed (45%) are already taking advantage of private wireless networks with plans to do more than initially expected. 100% of the 100 enterprises interviewed have started to roll out private wireless networks to more locations or expanded their use at the original locations for driving wider industrial transformation.
- Quickly achieving ROI: 93% of the respondents achieved ROI within 12 months. In fact, 78% reported that they achieved a positive outcome within six months, and 23% hit their ROI target in just one month. Private wireless solutions have helped businesses achieve such returns by fixing broken processes and reducing the overall cost of doing business.
- Improved worker safety and sustainability: The research found that worker safety is a common challenge private wireless technology is helping to overcome, with 65% stating they realized more than 10% improvement in top use cases to improve worker safety, such as implementing geofencing technology, connected worker and robotics to carry out dangerous work.
- Furthermore, 79% of organizations experienced a significant improvement in their sustainability efforts reporting a 10%, or more, reduction in their emissions after deploying private wireless networks. The enhanced connectivity increased the ability of those surveyed to connect industrial IoT devices and sensors to better track and monitor their carbon emissions. The use of drone technology reduced the number of truck rolls. This shows how private wireless technology is leading organizational transformation, not simply digital transformation, enabling tracking and analytics to meet global sustainability objectives.
- Edge technology underpinning advance use cases: Edge technology is playing a foundational role in enabling new and more advanced low latency use cases that stretch beyond connectivity. 39% of the enterprises that deployed private wireless have since implemented an on-premise edge technology or a new selection of industrial devices to power digitalization and support complimentary technologies such as AI and analytics, with a further 52% planning to do so.
by Gary Mintchell | Jun 17, 2024 | Automation, Robots, Sensors, Technology
One place where technology and integration and partners advances lies in the vision and robotics area. This news concerns Orbbec 3D vision systems integrating with NVIDIA Isaac Perceptor robotics platforms.
In brief: Gemini 330 cameras with built-in depth processing deliver high-precision Depth+RGB vision for NVIDIA Isaac Perceptor AI-based perception workflow for autonomous mobile robots (AMRs) in indoor and outdoor environments.
Orbbec, an industry leader dedicated to 3D vision systems, announced its Gemini 330 series Stereo Vision 3D cameras are now integrated with NVIDIA Isaac Perceptor, a reference workflow for autonomous mobile robots (AMRs) built on GPU-accelerated Isaac ROS.
These cameras enhance depth quality and provide longer-range sensing in varied lighting conditions, which lets Isaac Perceptor – whose general availability was announced by NVIDIA today at COMPUTEX – output 3D reconstruction and obstacle cost maps of any unstructured environment.
The Gemini 335/335L/336/336L cameras operate in both passive and active laser-illuminated modes to ensure high-quality depth and RGB data output even in challenging lighting conditions. The depth algorithms are processed in the camera by Orbbec’s latest depth engine ASIC and thus eliminates the burden on the NVIDIA Jetson Orin module-based compute for such operations. The cameras include internal IMU and temperature sensors and have a working range of 0.2-10 meters, global shutter image sensors, wide field-of-view lenses, high frame rates, low latency and precise multi-camera synchronization.
Orbbec also announces the Gemini 336/336L variants for improved performance in indoor environments by adding NIR bandpass filters. This reduces the potential of “holes” in a depth map due to glare from shiny floors and other reflective surfaces and “ghost” images from repetitive patterns in the environment.
In addition to AMRs, the Gemini 330 series cameras are well suited for robot arm applications that utilize AI vision for bin-picking, palletization, scanning and sorting applications, especially where reduction in glare and resulting holes from glossy surfaces are important.
by Gary Mintchell | Jun 13, 2024 | Automation, Robots, Technology
Investments seldom interest me. This one in the robotics area should be noticed when we consider the usual lifecycle path of a start up technology company.
Realtime Robotics, the leader in collision-free autonomous motion planning for industrial robots, today announced that it has secured a strategic investment from Mitsubishi Electric Corporation. This is the lead investment in Realtime Robotics’ recently opened Series B round. Mitsubishi Electric was also a participant in the Series A round, and will be adding a senior representative to Realtime’s Board of Directors.
Realtime Robotics’ unique and innovative collision-free path planning technology provides solutions across the lifecycle of robotic workcells. In iterative design stages, the award-winning multirobot optimization software rapidly generates and evaluates hundreds of thousands of possible solutions to identify the shortest cycle time. Deployment and production are further simplified by runtime control, enabling multiple robots to work closer together, while simultaneously reacting to dynamic changes. Finally, when the workcell needs to be retooled, the complex robot control is effortlessly reprogrammed for optimal cycle time from the first iteration.
Why is Mitsubishi interested?
By increasing its stake, Mitsubishi Electric plans to further integrate Realtime’s motion planning technology into 3D simulators and other software to optimize manufacturing through the power of digital twins. Later, Mitsubishi Electric expects to incorporate Realtime’s technology into factory automation (FA) control system devices, such as programmable logic controllers (PLCs), servo motors and computer numerical controllers (CNCs), to ensure uninterrupted plant operations by responding to needs for expanded automation capabilities, streamlined plant operations for improved efficiency, and fast responses to unexpected events.
