Honeywell User Group landed in Orlando two weeks ago. Meanwhile, I’ve had several meetings with Honeywell again this week, also in Orlando, at the annual ARC Industry Forum. Two additional items have popped up this week. One relates to worker enhancement and the other fleshes out additional details of the updated Experion PKS process automation system. This topic was broached last week, but there’s a little bit more.

Honeywell Enhances Immersive Field Simulator

Manas Dutta met with me to discuss this simulator product. Mixed reality experiences have often been explained as training applications—and indeed that is a great use. However, Dutta also explained that design engineers can also use the technology to visualize the physical plant. They can see where a scaffolding may need to be erected or where there may be interferences. This is most useful in the usual use case where engineering is done remotely.

Honeywell announced a new version of its Immersive Field Simulator (IFS) offering, a virtual reality (VR) and mixed-reality-based training tool that incorporates a digital twin of physical plant operations to provide targeted, on-demand, skill-based training for workers. With IFS technology, plants can simulate scenarios such as primary failure and switchovers, and cable and power supply failures, that train and test personnel on their skills.

The new version of IFS – R120 – incorporates a simulation engine that enables customers to build field operator training lessons without having to link to a larger panel operator simulator. This provides more flexibility in how they conduct training and alleviates the need to pull multiple operators off shift for sessions. In addition, it reduces the solution’s footprint and allows it to be more accessible for impromptu training or refresher courses.

Furthermore, IFS R120 can facilitate an open platform communications connection to any panel operator simulator that a customer may have.

“Megatrends such as the aging workforce and increased complexity of technology are putting even more pressure on industrial companies and their training programs,” said Pramesh Maheshwari, vice president and general manager, Lifecycle Solutions and Services, Honeywell Process Solutions. “More than ever, they need training and development solutions that empower workers to improve plant performance, uptime, reliability and safety.

He continued: “One of the best ways to do this is by simulating real-world environments and rare but critical plant operation and maintenance scenarios to enable safe, hands-on learning away from the hazards of a plant. This version of Immersive Field Simulator offers increased flexibility to meet any site’s operator training requirements.

IFS R120 will be available at the end of 2022.

Experion PKS Release 520.2 For Next Generation Process Control

Joe Bastone sat down with me at ARC Industry Forum to talk about the next gen process control from Honeywell. As he discussed the “Hive” technology and new features, his excitement and passion for the product was abundant.

However as I’ve discussed previously, an interesting sub-story is that the product contains many of the features requested by ExxonMobil and other end users that has led to the development of the Open Process Automation Forum and standards, but no mention of OPAF is ever made. This story will continue to develop. For sure, significant advances have come to process control.

Honeywell announced Release 520.2 (R520.2) of its Experion Process Knowledge System (PKS), introducing new process automation features and functionality to end users across the industrial sector. 

At the center of R520.2 is Experion PKS Control Highly Integrated Virtual Environment (Control HIVE) functionality, which enables users to integrate individual controllers and have them act as a cluster of shared compute resources. This functionality, combined with the capability to optimize control system resources and input/output modules, significantly reduces the complexity and capital expenditure associated with automation projects and control systems.

Control HIVE also reduces unplanned downtime and shutdowns through unlimited availability and redundancy; provides longevity; and simplifies lifecycle management and support through streamlined maintenance and upgrade activities. Furthermore, Control HIVE provides an open, scalable control platform that can accommodate other types of applications, reducing the complexity of integrating, operating and maintaining third party systems and packages.

Experion PKS R520.2 also expands the functionality of Control HIVE, which allows automation projects to be deployed in a more flexible and resilient manner by decoupling control system elements that are traditionally engineered, configured and deployed in a hierarchal manner. 

Rounding out the updates is side-by-side support for Honeywell’s C300PM and EHPM controllers, which provides more flexibility for migrations; unit operations controller enhancements for Life Sciences, Pulp and Paper, and other vertical end users; PROFINET S2 redundancy; and materials requirement planning support for increased availability and simplified device replacement.

“Building on the foundation forged by Experion PKS R520.1, this new version of Experion PKS incorporates ground-breaking technologies and capabilities that effectively establish the necessary requirements for the next generation of process control,” said Joe Bastone, director of offering management for Experion PKS, Honeywell Process Solutions. “Implementation of R520.2 can truly transform a user’s current installed base, leveraging existing investments while solidifying their operations for a digitalized future.”

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