by Gary Mintchell | Feb 18, 2026 | Process Control, Technology
ABB Introduces Automation Extended
I wrote a preview last week of two similar news items that have come my way. They suggest ways to deal with a persistent problem—especially one relevant these days with so few greenfield projects and so much need to upgrade old technology. This post looks at the ABB release.
ABB launched an aggressive acquisition campaign a quarter-century ago accumulating the leading share of process control installations. I say this based on the old Control Magazine/ARC Advisory Group rankings (well, along with ABB press releases that always touted market share leadership).
The first thing the company had to do was build a unifying structure—and along came the 800xA platform. They’ve improved that platform over time keeping current with technology advances.
I’m combing two news items here. The first explains their upgrade platform called Automation Extended. The second explains the first instantiation with the aforementioned 800xA.
I am interested in learning about any of your experiences upgrading 800xA to current technology.
- The Automation Extended program helps industries modernize distributed control systems without disruption by building on ABB’s proven platforms and safeguarding existing investments
- A modern, open and modular automation ecosystem enables advanced analytics, AI and IoT integration, allowing technologies to be adopted at customers’ pace without operational risk
- A separation-of-concerns architecture protects the core control while enabling new digital capabilities to be deployed at scale – without touching mission-critical operations
Here is the problem statement.
ABB has introduced its Automation Extended program, a strategic evolution of its distributed control systems (DCS), designed to help industries modernize without disruption. Building on ABB’s long-standing leadership with the world’s largest DCS installed base and vision in process automation, Automation Extended outlines how future automation capabilities can be introduced progressively – preserving system integrity while enabling the flexibility, scalability and efficiency needed for the next era of industrial operations.
The ABB platforms affected.
Operators can continue to rely on trusted ABB systems such as ABB Ability System 800xA, ABB Ability Symphony Plus and ABB Freelance, while introducing new technologies progressively and without operational interruption. This approach provides a structured, low risk path to modernization, preserving continuity while enabling innovation.
An explanation of the implementation including the required adjective I pointed out in my earlier piece. The best I see to define “open” is a reference to OPC/UA. Many companies point to this technology referring to their being open.
The Automation Extended program is implemented through a modern, open and modular environment designed for interoperability, scalability and seamless integration across industrial domains. Based on separation of concerns principles, the automation ecosystem includes two distinct yet securely interconnected environments:
- The control environment, a software‑defined domain that ensures robust, reliable and deterministic control for critical processes.
- The digital environment, securely connected to the control layer, enabling advanced applications, edge intelligence and real‑time analytics. This space leverages artificial intelligence (AI) and machine learning for decision support without disturbing proven control structures.
- A single, unified and comprehensive automation service approach for ecosystem lifecycle management and optimization is applied for the management and maintenance of these diverse technological environments.
ABB launches System 800xA 7.0 DCS, bridging today and tomorrow’s automation
Building on ABB’s long-standing approach to modernization without disruption, ABB Ability System 800xA 7.0 distributed control system (DCS) acts as a bridge to future automation technologies
In brief:
- Introduces Automation Extended functionality, enabling gradual uptake of advanced digital capabilities while maintaining core system reliability
- Long Term Support (LTS) ensures predictable, secure system operation with extended lifecycle coverage and minimal disruption
As a Long-Term Support (LTS) release, System 800xA 7.0 provides a stable, predictable path for both existing installations and new projects, with broad Windows OS compatibility, expanded virtualization support, and long-term continuity without disruptive upgrade cycles.
As the first DCS adopting ABB’s recently announced Automation Extended program, System 800xA enables stepwise digital adoption for process and system monitoring and optimization. Through the “separation of concerns” architecture, with distinct yet securely interconnected control and digital environments, customers can deploy system performance monitoring, advanced analytics, and AI-based decision support applications without impacting the mission-critical control layer that safeguards operations.
Key enhancements:
- Extension packs as a new delivery model—System 800xA 7.0 introduces a new, modular software delivery approach through Extension Packs, enabling customers to stay on their base software version while adopting innovations on an independent lifecycle in a non-disruptive way. This reduces the need for large-scale upgrade events, minimizes operational risk and lowers lifecycle costs.
- Broader operating system and virtualization support—The system supports two generations of Microsoft operating systems, including Windows Server 2025/2022 and Windows 11/10, enabling flexible upgrade paths. It also supports multiple virtualization platforms including VMware and Hyper-V, giving users more flexibility in how they deploy and maintain their automation system’s infrastructure.
- Strengthened cybersecurity and system hardening—System 800xA 7.0 incorporates native Microsoft Defender malware protection, IEC 62443-aligned security capabilities, improved certificate management, and updated core components. Together, these measures help protect critical systems against modern cyber threats while simplifying security maintenance.
- Modern engineering tools and expanded connectivity—Enhancements to OPC UA client/server functionality, Ethernet-APL device integration, and network-centric I/O performance improve project scalability and interoperability. Version 7.0 also supports the latest MTP standards for ABB’s Modular Automation Orchestration Designer, helping customers meet emerging requirements for modular production.
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by Gary Mintchell | Feb 13, 2026 | Security
Dragos has more news coming next week. In the meantime, news of a collaboration with, who else for industrial software, Microsoft. How many Microsoft mentions squeezed into one sentence—Dragos brings proven energy and industrial cybersecurity, seamlessly deployed on Microsoft Azure, integrated with Microsoft Sentinel and readily accessible through Microsoft Marketplace.
Dragos Inc., a global leader in cybersecurity for operational technology (OT) environments, announced February 3, an expanded collaboration with Microsoft to help organizations modernize and secure their cyber-physical operations amid accelerating digital transformation, cloud adoption, and AI-driven change.
This collaboration focuses on integrating Dragos’s capabilities with Microsoft’s cloud and security platforms. By deploying the Dragos Platform on Microsoft Azure, integrating with Microsoft Sentinel, and enabling streamlined procurement through Microsoft Marketplace, organizations can more tightly align IT and OT security operations while adopting robust protections purpose-built for operational environments.
The collaboration addresses Microsoft customers’ on-premises OT security needs and enables Dragos to expand its cloud reach, creating deployment flexibility that serves customers’ diverse infrastructure strategies. Importantly, Dragos, a Microsoft partner, addresses a long-standing capability gap for organizations seeking to modernize operations without introducing unacceptable operational risk.
They provide a list of benefits:
- Unified IT/OT security operations through native integrations with Microsoft Sentinel Flexible deployment options across cloud, hybrid, and on-premises environments to support diverse infrastructure strategies
- Improved visibility into industrial assets, threats, and operational impact, enabling faster, more informed response
- Reduced procurement friction via Microsoft Marketplace and alignment with customers’ Azure consumption commitments
- A future-ready foundation for securing AI-enabled, connected, and automated operations
- This integrated approach enables organizations to accelerate cloud and AI initiatives while maintaining the safety, availability, and compliance requirements essential to cyber-physical environments.
Four integration pillars:
- Flexible Deployment Options—Beginning in Q1 2026, the Dragos Platform will support SaaS deployments on Azure, in addition to on-premises and hybrid models.
- Microsoft Sentinel Integration—OT-specific telemetry, threat intelligence, and asset context from Dragos flow directly into Microsoft Sentinel, enabling unified IT/OT detection, investigation, and response.
- Microsoft Marketplace Availability—Customers can procure Dragos through Microsoft Marketplace and apply Azure consumption commitments (MACC), aligning OT security investment with broader cloud and AI initiatives.
- Looking Ahead—This collaboration establishes a scalable foundation for continued innovation, enabling deeper technical integration and coordinated go-to-market execution as OT, cloud, and AI environments become increasingly interconnected. For customers, it provides a clear, future-ready path to secure modernization, establishing Dragos’s OT-native cybersecurity as an integral capability within one of the world’s most important enterprise technology ecosystems.
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by Gary Mintchell | Feb 12, 2026 | Process Control
Seth Godin wrote, Gall’s Law is appropriately simple:
“A complex system that works is invariably found to have evolved from a simple system that worked. A complex system designed from scratch never works and cannot be patched up to make it work. You have to start over with a working simple system.”
This is why sudden change rarely is, and why persistence and user feedback end up changing the systems that run our world.
Process control is a complex system. It built up over decades from analog devices to digital computer systems housed in large operator stations. I’m not about to argue Gall’s Law for process. But everyone involved knows the painful, expensive, time-consuming project of upgrading their current system once it becomes a bit too aged.
And upgrading is today’s problem.
There are few new projects—what are called greenfield. Especially in the United States where perhaps 60% of my readers live and work.
Two companies sent news releases charting their paths to upgrading existing process control systems within a week of each other. One touting the largest installed base. The other most likely with a much smaller installed base. Different approaches to solving the problem of simplifying the upgrade path.
OK, so much for the suspense. One came from ABB. The other, announced at an analyst conference this week, from Schneider Electric/Foxboro.
First, I had to think through the common words used by both in order to get to that golden nugget of real news.
Here’s a list of those words. Perhaps you see them or hear them often from your sales engineers.
- Modern
- Open
- Modular
- Modernize
- Flexibility
- Scalability
- Efficiency
- Interoperability
Once I cancelled out all the “buzz” words, I was able to focus on the reality. I love it when I get a release or an interview where they actually say what they do rather than hiding behind generalities.
I thought for quite some time about what these releases really said. I’ll post them here after I receive answers to many questions. I like definitions for such terms as “open.” Both are active members of OPAF. Neither mentioned that. Is there a correlation? How interoperable is interoperable?
These companies have taken different paths owing to their installed bases and objectives. I criticize neither.
I will delve into the technologies next week after I hear back. Perhaps you’d like to grab a half-hour of quiet time (OK, many of you are smirking, but it’s possible) to reflect on your needs and your plans for upgrading. Will it be complexity squared? Or, can you find a simpler path.
Some famous physicist advised that your solution should be as simple as possible—but not too simple. Consider that.
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by Gary Mintchell | Feb 11, 2026 | Operator Interface, Robots, Technology
Just heard of a company based both in San Francisco and Trondheim, Norway working in the robotic space. The problem it is solving is commanding industrial robots to perform pre-trained tasks without programming. Using AI training specific to the robot and applications, Trener Robotics’ Acteris platform allows operators to talk to robots in their own words to execute pre-trained skills.
I guess it’s inevitable that Alexa and Siri (hopefully better than the Apple version) gain industrial employment.
Trener Robotics today announced this week it has raised a $32 million Series A round of funding. Co-led by existing investor Engine Ventures and new investor IAG Capital Partners with participation from strategic investors Cadence and Geodesic Capital, through Nikon’s NFocus Fund, the new capital brings Trener Robotics’ total funding to over $38 million and will be used to support training Trener Robotics’ platform Acteris with new industrial robot processes, distribution expansion into new markets, and hiring talent to address rapidly scaling demand.
Unlike brittle, narrowly scripted systems or research-first generalist platforms, Acteris is a practical, shop-floor-proven solution. Trener Robotics’ first focus area is robotic CNC machine-tending with other high-demand applications to follow in 2026. Manufacturers using Acteris gain:
- A groundbreaking agentic user interface that enables robots to be controlled through natural conversation, intuitive task sequences, and high-fidelity simulation. It empowers any user, regardless of robotics expertise, to effortlessly run high-performance robotic applications.
- Part identification and handling even under adverse conditions.
- Optimized robot motions that react to changes, delivering unprecedented robustness.
- Intelligent collision avoidance and enhanced safety features that mimic common sense.
- Real-time production dashboards for performance monitoring.
Trener Robotics has built rapid momentum with more than 15 solution and integration partners across Europe and the U.S. that now provide Acteris-powered turnkey solutions—including the robot, gripper, and software—all pre-integrated and production-ready. Acteris is currently directly compatible with ABB, Universal Robots, and FANUC, with more leading robot brands to follow.
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by Gary Mintchell | Feb 9, 2026 | Automation, Process Control, Software, Standards
The Open Process Automation Forum has been building a standard of standards to promote open and interoperable technology for process automation. PLCOpen has been at the forefront of international standards promulgation as the organization behind IEC 61131. This latter organization has instituted a Working Group to create IEC61131 process automation standard and certifications for application engineers to efficiently deploy PLC, DCS, and open platform controls in process industry applications.
I’ve been following and promoting open and interoperability for decades. This should be a useful step forward.
Bill Lydon sent this explanation of the background and current status of programming standards.
The cost of programming process automation and control continues to grow and is a significant part of project costs. Each supplier having unique function blocks that do not follow a single worldwide standard increases training, application development costs, and project profit risk. PLCopen standardization and modular methodology lowers training time, project development costs, and lowers project cost overruns risk.
This further expands the base of PLCopen standards that enable No-Code/Low-Code industrial automation programming across vendor platforms including industrial computers. This will include incorporation of the function blocks defined in the O-PAS standard into a new PLCopen standard.
The new PLCopen Process Functions standards and certification make it easier for application engineers to deploy PLC, DCS, and open platform controls in process applications.
Working Group Goal
The PLCopen Process Industry Working Group goal is accelerating the convergence of discrete and process control & automation into harmonized PLC, DCS and open platform system architectures to achieve industrial business digitalization.
Today there are a diverse number of ways to program applications for process control and automation. The goal is to develop PLCopen function block standards for process control functions. Function Blocks are encapsulations of variables, parameters and their processing algorithms. Similar standardization has been done with PLCopen standards developed for motion control, safety, fluid power, XML Program Interchange, and OPC UA.
He notes process control applications being done using PLCs. I actually sold a PLC to a chemical plant engineer, who used it to control one of his processes. That was in 1995. So, while unusual, not unheard of.
Today many process control applications are being done using PLCs (Programmable Logic Controllers) since the capabilities of these devices is far beyond original 1970s relay replacement applications. The emerging use of industrial edge computers with IEC 611 31 runtime software engines is another segment that benefits from the results of the PLCopen Process Industry Working Group.
PLCopen Background
PLCopen has been successful defining IEC 61131 functions and certifications used widely throughout industry worldwide increasing engineering efficiency, quality and empowering a wider number of people in motion control, fluid power, safety, and other functions. The standards define common inputs outputs and behaviors with vendor certifying conformance to accomplish the functions or additional features.
PLCopen Standards
- Logic – The PLCopen basis is provided by the world wide standard IEC 61131, and especially Part 3 – Programming Languages.
- Motion Control – Creating reusable, hardware independent Motion Control applications via IEC 61131-3 and PLCopen Function Blocks including Fluid Power.
- Safety -PLCopen Safety integrates safety functionality into the IEC 61131-3 development environments. Meets IEC 61508 & related standards.
- Communication – PLCopen and OPC Foundation combine their technologies to a platform and manufacturer-independent information and communication architecture.
- XML Exchange – PLCopen added independent XML schemes to IEC 61131-3
Movements including Industry 4.0, Industrial Internet of Things, The Open Process Automation Forum, and Smart Manufacturing are creating a drive for more standards. IEC 61131-3 along with PLCopen extensions and certifications are well established in discrete and hybrid applications and with the addition of OPC Function blocks is already part of the newer Industry 4.0 and Industrial Internet of Things offerings.
Working Group
As part of our ongoing efforts to drive standardization and interoperability in industrial automation PLCopen will start a new workgroup exploring the incorporation of the function blocks we have developed for the O-PAS standard into a new PLCopen standard.
The O-PAS (Open Process Automation Standard) is an open, interoperable, and vendor-neutral standard developed by the Open Process Automation Forum (OPAF) to enable flexible and modular process automation systems. It is designed to replace traditional, proprietary DCS’ with a standards-based, plug-and-play architecture, allowing components from different vendors to work seamlessly together. O-PAS is based on existing industry standards, such as (among others) IEC 61131 & IEC 61499.
Part 6.4 of the O-PAS defines a set of standard function blocks to ensure interoperability, consistency, and comparability across different process automation systems. These FBs provide a reference model with standardized inputs, outputs, and behaviors. By establishing a uniform function block framework, part 6.4 supports modular automation, making it easier to adopt open, vendor-independent control solutions. PLCopen helped creating several pre-defined function blocks for part 6.4 of the O-PAS standard.
In order to standardizing these function blocks within PLCopen we are starting a new workgroup to create a new PLCopen standard for the process automation.
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by Gary Mintchell | Feb 4, 2026 | Open Source, Process Control
Yokogawa is a company I just can’t figure out. A former CEO and I had several friendly and informative interviews many years ago. But their automation business in America collapsed, although they retain the office outside Houston along with the instrumentation office outside Atlanta. A marketing person will occasionally send a release.
Discussion the Open Process Automation group, a colleague suggested Yokogawa as a prime mover. I expressed some doubt. I see Foxboro (Schneider Electric) as the company who stands to gain the most from OPAF. I’m not sure where Yokogawa will go.
But their engineering continues its broad involvement with open systems. This news regards its joining the Open Invention Network.
Yokogawa Electric Corporation announces that it is joining Open Invention Network 2.0 (OIN 2.0) as a community member. OIN 2.0 is being launched on this date by OIN, an open source patent non-aggression community, to promote the protection and adoption of open source software.
The Open Invention Network (OIN) community promotes the use of open source software through a cross-licensing framework that enables mutual use of patents related to the Linux System*1. The over 4,000 companies that currently belong to the OIN community are provided access to approximately three million patents and patent applications through mutual licensing. The newly launched OIN 2.0 expands the scope of patent protection beyond the traditional Linux System to include emerging areas where open source software usage is growing rapidly, such as artificial intelligence, machine learning, and the energy sector. This evolution enables a cross-licensing framework that supports a broader range of technologies.
Yokogawa signed a license agreement with OIN in 2016 with the aim of accelerating product development and reducing the risks associated with patent litigation, thereby establishing a secure environment for developing system products that utilize Linux. Linux technologies are also used in Yokogawa system products in the OpreX Control and Safety System lineup, such as OpreX Collaborative Information Server. By joining OIN 2.0, Yokogawa has further expanded the range of areas in which open source software can be used with confidence. As a result, customers can benefit from having Linux-based applications and system products that enjoy stronger intellectual property protection.
Yokogawa will continue to promote open innovation and intellectual property protection through co-creation with multiple companies and organizations.
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