IMTS 2018 Features Variety of Manufacturing Technologies

IMTS 2018 Features Variety of Manufacturing Technologies

IMTS has been a huge show for many years. As you might expect from a trade show, the theme is broad. Exhibitors are a diverse lot. Things I saw indicating a new wave of technologies including machines designed to work with humans (so-called “cobots”) and various aspects of Industrial Internet of Things. Following are a few specifics.

Formerly the International Machine Tool Show and now the International Manufacturing Technology Show, the South Hall of Chicago’s McCormick Place is still filled with huge machining centers. The North Hall was packed with robotics, components, and other automation products. Much of this flows over to the East Hall where several aisles were devoted to Hannover Messe automation companies—my sweet spot. Even the West Hall was packed.

Beckhoff proclaimed, “Solve the IoT hardware, software and networking puzzle.”

The company introduced ultra-compact Industrial PCs (IPCs). These IPCs are Microsoft Azure Certified and can work just as easily with other major cloud platforms such as Amazon Web Services (AWS) and SAP HANA.

Significant updates will span three key areas of the TwinCAT software suite: new HTML5-enabled TwinCAT HMI for industrial displays and mobile devices, important data processing expansions in the TwinCAT Analytics offering, and TwinCAT 3 Motion Designer, which adds a deep set of valuable tools to commission entire motor, drive and mechanical systems in software. Motion Designer can be integrated into the standard TwinCAT 3 software platform or it can be used as a stand-alone motion system engineering tool.

EK1000 EtherCAT TSN Coupler expands the industrial Ethernet capabilities of the EtherCAT I/O system to utilize TSN (Time-Sensitive Networking) technology. The EK1000 enables communication among high-performance EtherCAT segments with remote EtherCAT controllers via heterogeneous Ethernet networks.

Ideagen plc, the UK-based software firm, announced the acquisition of American quality inspection software provider, InspectionXpert. Based in Raleigh, North Carolina, InspectionXpert currently generates $2.8 million in revenue and will bring more than 1,000 clients including Boeing, Kohler and Pratt & Whitney to Ideagen’s existing customer base.

Speaking at IMTS, Chicago, Ideagen CEO, Ben Dorks, said: “As well as significantly enhancing our manufacturing supply chain product suite, the acquisition of InspectionXpert provides Ideagen with a fantastic opportunity for growth by broadening upsell and cross-selling opportunities, increasing our customer footprint and expanding our geographical reach.”

InspectionXpert’s products, InspectionXpert and QualityXpert, enable organizations in the precision manufacturing industry and associated supply chains to simplify inspection planning, execution and reporting and general quality through digitalization of paper-based processes.

InspectionXpert and QualityXpert will be integrated into Ideagen’s existing software suite, which will enhance Software as a Service (SaaS) revenues and provide excellent opportunities for future growth.

Energid released Actin 5, an update to its robot software development kit (SDK). Called the industry’s only real-time adaptive motion control software, it allows robotic system developers to focus on the robot’s task rather than joint movement and paths. It responds in real time to sensory input and directs the robot on the most efficient path while avoiding collisions. The robot motion is updated dynamically without requiring reprogramming, even in dynamic, mission-critical environments.

Forcam develops software solutions in the area of MES, IIoT, and OEE. It leans into the trend of developing platforms. Its platform is built with open APIs with the latest programming languages and tools. It supports Microsoft Azure Cloud, SAP ERP, Maximo maintenance/asset applications, and Apple iPads for input. The platform helps reduce integration time and expense.

I came across the Dell Technologies booth in the automation hall. The big news was a collaboration with Tridium and Intel for IIoT solutions.

The IIoT solution is built on the Niagara Framework, Tridium’s open technology platform, and combines software and consulting services to help customers begin the digital transformation of their businesses.

The Niagara-based IIoT solution built with Dell and Intel technology will comprise a complete hardware and software stack delivered as a finished solution for ease of adoption, and will encompass consulting services from subject matter experts to support implementation. The application layer of the IIoT solution is being developed and supported by Tridium and will expand over time with solutions designed for the telecom and energy sectors.

IMTS 2018 Features Variety of Manufacturing Technologies

Software Development Kit Boost Usage Of Robotic Platform

Whenever people hear about automation or manufacturing technology, they always respond with “robots?”. Reading mainstream media where writers discuss manufacturing without a clue, they also seem fixated on robots. And most all of this ranges from partial information to misinformation. I seldom write about robotics because the typical SCARA or six-axis robots are still doing the same things they’ve always done—pick-and-place, welding, painting, material handling. They are better, faster, more connected, and in different industries, but in the end it’s still the same thing.

That is why I’m a fan of Rethink Robotics. These engineers are out there trying new paradigms and applications. Here is a recent release that I think bears watching. This news is especially relevant in the context of the visit I made last week to Oakland University and conversations with some students.

Rethink Robotics unveiled the Sawyer Software Development Kit (SDK), a software upgrade designed for researchers and students to build and test programs on the Sawyer robot. With a wide range of uses for university research teams and corporate R&D laboratories around the world, Sawyer SDK offers further compatibility with ROS and state-of-art Open Source robotics tools, as well as an affordable solution to increase access to advanced robotics in the classroom.

Sawyer SDK includes several advanced features that allow users to visualize and control how the robot interacts with its environment. Sawyer SDK now integrates with the popular Gazebo Simulator, which creates a simulated world that will visualize the robot and its contact with the environment, allowing researchers to run and test code in the simulation before running it on the robot. Sawyer’s Gazebo integration is completely open source, allowing students to run simulations from their individual laptops without a robot until they’re ready to test the code in real time. This approach allows professors to provide students with access to the industry-leading collaborative robots.

In addition to the Gazebo integration, Sawyer SDK includes a new motion interface that allows researchers to program the robot in Cartesian space. This development lowers the barriers for motion planning for programmers without a full robotics background. The new release also allows researchers to leverage new impedance and force control. Sawyer SDK also includes support for ClickSmart, the family of gripper kits that Rethink announced in 2017 to create a fully integrated robotic solution.

“Rethink’s robots are used in the world’s leading research institutions, which provides us with a wealth of feedback on what our research customers really want,” said Scott Eckert, president and CEO, Rethink Robotics. “As we have with all of our SDK releases, we’re continuing to set the standard in research with industry-leading features that allow universities and corporate labs to push the field of robotics forward and publish their research faster.”

Sawyer SDK is being piloted in robotics programs at multiple universities, including Stanford University, University of California at Berkeley, Georgia Institute of Technology and Northwestern University. Stanford’s Vision and Learning Lab works on endowing robots with diverse skills for both industrial and day-to-day personal robotics applications.

“Robotics is a field that combines technological and engineering skills with creativity, and the inventiveness our students have shown so far with the robots has been astounding,” said Dr. Animesh Garg, postdoctoral researcher in the Stanford University department of computer science. Animesh and his team of researchers have put Sawyer to use executing tasks directly from virtual reality (VR) input using automatic decomposition in simpler activities. Sawyer is also used for ongoing work in learning to use simple tools, such as hammers and screwdrivers.

Stanford University’s Experimental Robotics class allows students to think beyond day-to-day industrial tasks. They’ve trained Sawyer to draw, and track moving targets and hovering drones. Rethink’s Sawyer has enabled faster learning curves for researchers and students alike, making it easier than ever with the Sawyer SDK release.

The SDK will be available on all Sawyer robots, allowing access to both the Intera manufacturing software and the SDK software, starting in March 2018.

Industry In Thailand Thriving, Especially Robotics

Industry In Thailand Thriving, Especially Robotics

Ms. Ajarin Pattanapanchai, Deputy Secretary General, of Thailand Board of Investment, talked with me last week about the state of industry and innovation in that country.

She told me that productivity in Thailand is quite high, citing Toyota assembly as an example where it produces a car every 55 seconds in Japan and a nearly equal 58 seconds in Thailand.

While the main topic was robotics, which I will discuss below, she also pointed out that Thailand has a large petrochemical complex—the 5th largest in the world—with the environment a considerable concern. So, the government agency partnered for a real-time monitoring of air direct to the agency.

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Given Thailand’s dominance in ASEAN automotive markets, the country has seen an increase in investments from companies such as robotics giant Nachi and other firms providing technology and supply chain products to Thailand’s growing automotive markets. Growth of the robotics industry in Thailand is expected to increase, as the vehicle manufacturing industry in the Kingdom continues to expand in both commercial and private use motorcycles, trucks, and cars.

Robotic and Automation Machinery

Currently, there are more than 60 companies producing robotic and automation machinery in Thailand, such as Eureka Automation, CT Asia Robotic, Yutaka Robot Systems, Ryoei, and Robosis. These companies have developed and produced industrial robots that meet international standards and are gaining ground with the competition because of their high quality and competitive pricing.

Just last year, ABB opened a Robot Applications Center in Thailand and introduced “YuMi,” the world’s first truly collaborative dual-arm robot. Other companies who have located robotics operations in Thailand include:

  • Globax Robot System (Thailand) – a Japanese company that produces Robotic Production Line;
  • Kuka Robotics – a German company, a world leader in robotics systems, which has located a business operation in Thailand;
  • Fillomatic Global Industries – an Indonesian company that produces robotic bottle filling machines and robotic bottle capping machines;
  • Cal-comp Electronics –a Taiwanese company that produces robotic computers.

Thailand has the highest concentration of automotive companies in Asia and the 12th largest automotive production capacity in the world, directly providing vehicles for Indonesia, Vietnam, the Philippines, and other nearby and ASEAN countries. Automotive companies with production facilities in Thailand include: Ford, Isuzu, Mazda, Mitsubishi, BMW, General Motors, Daihatsu, Honda, Mercedes-Benz, Nissan, Tata, Toyota, and Volvo.

Thailand Imports

In 2016, Thai imports of industrial robotics and automation systems are estimated to top $47.3 million USD, and this number is expected to grow. The imported machinery has mostly been used for automotive, electrical appliances and electronics, and in the food processing industry.

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Both automation and robotics have gained an important foothold in Thailand’s growth and development. Many universities in Thailand offer courses for students interested in this field, with the most specialized course being offered by the Institute of Field Robotics (FIBO) at King Mongkut’s University of Technology, Thonburi.

Many robots developed in-house by universities and private companies, in both the industrial and service categories, have also found use in real world applications. Mahidol University’s Bartlab Rescue Robot, Hive Ground’s Flare Stack Inspection Drone and Zeabus Autonomous Underwater vehicle (AUV), and CT Asia Robotics’s Dinsow Robot are some prominent examples. Given these advances, it is evident that Thai researchers and engineers possess the necessary skills and technical knowhow, and that Thailand is ready to be a hub for investment in these areas.

The country is a hub for automotive and electrical and electronics production in ASEAN. Thailand ranked 12th globally for motor vehicle production and 6th for commercial vehicle production in 2015. As for the electrical and electronics industry, Thailand has experienced a 7% growth in export value as measured from 2011, reaching an impressive figure of THB 435 billion (USD 12 billion) in 2015. The country is also renowned for being the second largest global producer and exporter of data storage units like Hard Disk Drives (HDD).

The BOI recognizes the importance of automation and robotics and they belong to the future industries promoted under the Super Cluster category. Examples of activities eligible for incentives in these industries include microelectronics design, embedded system design, and embedded software. Recently, the BOI approved additional activities to expedite investment projects in these future industries.

High value-added software development is one of those additional activities and it includes developing system software for advanced technology devices (including business process management) and developing industrial software used to support manufacturing. Investors can apply for general incentives that include an 8 year income tax exemption and import duty on machinery, and raw materials. However, they can apply for incentives under the Super Cluster policy if they meet certain specific criteria and not only get an 8 year income tax exemption, but also 50% Corporate Income Tax (CIT) reduction for 5 years. Non-tax incentives include the right to own land and work permits for expatriates.

Industry In Thailand Thriving, Especially Robotics

Node-RED Nodes for Industrial Programmable Automation Controllers

SNAP PAC_Node-RED_printFollowing up on its release of REST enabled programmable automation controllers (PACs) for the industrial internet of things, Opto 22 has released Node-RED nodes. The purpose for enabling Node-RED addresses significantly decreasing IIoT application development time and complexity. These Node-RED nodes for PACs make it easier to prototype and develop applications for connecting physical assets to cloud applications. Node-RED nodes and a RESTful API for Opto 22 SNAP PAC R-series and S-series controllers are available free for download.

Rapid IIoT Application Prototyping

Linking technology assets and services together to build IIoT applications often requires layers of complex software development and long development cycles that quickly erode IIoT application ROI. Opto 22’s Node-RED nodes for SNAP PAC programmable automation controllers enable nearly anyone to rapidly prototype and develop IIoT applications with Node-RED, opening a path to quickly connect legacy physical assets to the digital world of cloud services.

Node-RED for IIoT

Node-RED is an innovative visual wiring tool to connect edge computing systems such as industrial automation controllers to cloud services such as Amazon Web Services (AWS) IoT, IBM Watson IoT, and Microsoft Azure in new and interesting ways.

Created by Nick O’Leary (@knolleary) and Dave Conway-Jones (@ceejay) of IBM Emerging Technologies (@ibmets), Node-RED is an open-source, cross-platform technology available on GitHub.com and npmjs.org, and is currently available for a variety of platforms, including OS X, Microsoft Windows, Linux, and Raspberry Pi, and cloud offerings like IBM Bluemix and AT&T Flow. Built on the popular Node.js JavaScript runtime, Node-RED benefits from a large Node-RED library—containing over 500 prebuilt and ready-to-deploy nodes—allowing IIoT application developers to leverage existing software code and deploy it directly into their applications.

“I’ve been very impressed with the whole Node-RED project,” said Jim Turner, Senior Software Developer at Opto 22. “It’s well run, polished, and of high quality, but still very practical and useful. It’s been a pleasure to develop for their platform.” At the time of this release, Node-RED has been downloaded from npmjs.org over 25,000 times in the last month.

Lowering the Technical Bar

The Node-RED development environment offers a gradual and easily approachable learning curve for users of all levels and requires little to no programming skills. Instead, Node-RED takes advantage of pre-programmed, reusable code blocks called nodes. These nodes make IIoT application development simpler, easier to repeat, and faster to scale. Through a visual browser-based, drag-and-drop interface, Node-RED allows IIoT application developers to focus on identifying an opportunity and developing a solution, rather than building the components of an application from scratch.

Advanced JavaScript functions can also be created within the editor using a Function node. A built-in library lets developers save useful functions, templates, or node flows for re-use. The flows created in Node-RED are stored using the widely known JSON format, which can be easily imported and exported for sharing with other developers and applications, promoting the idea of social application development.

Download the Node-RED nodes for Opto 22 SNAP PAC R-series and S-series controllers directly.

 

The Internet of Things Is Coming–According to MIT Anyway

The Internet of Things Is Coming–According to MIT Anyway

Internet of ThingsEveryone is in a rush to get an opinion or observation published about the Internet of Things. Evidently it gets lots of page views. Recently other analysts have been publishing thought pieces on IoT in Industry. It appears they have reached the same conclusion that I first broached a couple of years ago. The IoT is not a “thing.” To make any sense of it and use it for any strategy, it must be thought of as an ecosystem encompassing a variety of technologies.

Here is an article that appeared in the Sloan MIT Management Review. Since I am a subscriber, I don’t know if you can see the article at this link.

The writer is Sam Ransbotham is an associate professor of information systems at the Carroll School of Management at Boston College and the MIT Sloan Management Review Guest Editor for the Data and Analytics Big Idea Initiative. He suggests, “The Internet of Things will bring huge changes to the way markets and businesses work — and it could get messy.”

Here is a bromide that I’ve read a thousand times, “Most businesses aren’t ready for the changes to the marketplace that the Internet of Things will bring. But the time to prepare for them is now.”

Actually most business adapt. Some are visionary and will develop new products, processes, and services–and make a lot of money. Others will adapt and survive. Still others will wonder what happened and die. That is the way of business for at least 5,000 years.

Use Case for Internet of Things

“Yes, the potential insights from IoT are enticing. For example, it’s fun to think about the potential personal and even societal benefits from self-driving cars, such as fewer accidents, no problems with parking, more productivity while traveling, car sharing, greater infrastructure efficiency, etc. But perhaps a more profound implication is the data that they can collect. These cars will also be widely distributed “things,” gathering performance data that can help manufacturers diagnose problems, operational data that can help mechanics prevent failures, driver data that can help insurers understand risk, road data that can help cities improve infrastructure, etc. These kinds of insights, we’re ready for.”

But there are a lot more changes coming with the IoT transformation than many people may recognize.

Ransbothem looks into information technology as a model for what will happen in IoT. “About a decade ago, advances in information technology converged to fuel a boom in corporate use of analytics. First, widespread implementation of information systems captured unprecedented amount of data in ways that could be used in isolation or combined. Second, tools and technologies allowed the inexpensive storage and processing. Third, savvy analytical innovators creatively combined these to show everyone else what could be done.”

We have seen all this play out in industrial systems. There remains more to be done, here, though.

He proceeds to look at Internet of Things. “First, the cost and physical size of sensor technology have dropped such that they can be incorporated into most items. Second, widespread communications infrastructure is in place to allow these distributed components to coordinate. Third, once again, savvy innovators are showing the rest of us the possibilities from the data they collect.”

Manufacturing and production are not only poised to exploit these technologies and strategies, they have already been implementing to one degree or another. But his point is valid. IoT needs the ecosystem of sensing devices, networking, communication technology, databases, analytics, and visualization.

Ransbothem identifies four areas of change. Of these, I direct your attention to the last–process changes. I think everything feeds into process changes–not just the processes to make things, but also the information technology, supply chain, and human processes that must not only adapt but thrive with the new information awareness.

  • Market Power: IoT should provide a greater amount and a greater value of data, but are companies ready to align their interests in obtaining value from this data with the multiple other companies and end users who create, own, and service the products that originate the data? In the driverless car example, it is easy to see how multiple stakeholders could make use of the data from cars; the same is true for other devices. But it may not be clear who owns what data and how it can be used.
  • Complexity: Few organizations are prepared to be hardware and software development companies. But that’s what the Internet of Things will enable. As products are built with embedded sensors, the component mix increases in complexity. As a result, manufacturing systems and supply chains will become more elaborate. Software embedded in products will need to be updateable when the inevitable shortcomings are found.
  • Security: If we believe data is valuable, then we need to be ready for people to want to take it from us — why would data be any different than any other precious item? The IoT context intensifies the need for security requirements; for example, sensors or software that allow physical control of the product make attacks easier.
  • Process Changes: Many business processes continue to be “pull” oriented. Information is gathered, then analyzed, then decisions are made. This works when change is slow. But with the IoT transition, data will stream in constantly, defying routine reporting and normal working hours. Flooding data from IoT devices will give opportunities for quick reaction, but only if organizations can develop the capacity needed to take advantage of it. Few mainstream large companies are ready for this, much less small- to medium-sized companies that lack the resources of their larger corporate brethren.

 

The Internet of Things is bringing and will continue to bring advances in how we do business. How well will executives, managers, and engineers execute on this vision? That is key.

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