Mining and Metals Companies Accelerate Focus on Sustainability

Schneider Electric, long-time promoter of sustainability strategies, recently held a media/analyst roundtable with (sister company?) AVEVA to discuss the latest sustainability issues in the mining and metals industries. Their discussion centered on support in four pillars: energy efficiency, yield improvement, low greenhouse emission technology adoption, and new green processes.

Schneider Electric and AVEVA are providing the tools required by organizations to make informed decisions that will empower people across the mining, minerals, and metals value chains to be more strategic in their choices based on sound advice with sustainability in mind. They are assisting operators and managers in these choices leaving these organizations well positioned to tackle some of the challenges associated with adopting sustainable practices, potentially resulting in reduced operating costs and thus providing the rare ability of appeasing all stakeholders.

According to an IDC Technology Spotlight, sponsored by AVEVA and Schneider Electric, Transitioning to Sustainable Mining, Minerals and Metals Practices, the top three market pressures driving the sustainability agendas of mining and metals organizations are:

  • Need to improve brand equity
  • Reduce the risk of an adverse event
  • Ensure compliance with current and future regulations

“Technology has a critical role to play in supporting mining companies,” said Ben Kirkwood, Senior Research Manager, IDC Energy Insights – WW Mining. “Efforts to hit sustainability targets and gain greater visibility and control over operations will enable corporate insight and action relating to energy, water usage, and management of the operational environment. IDC’s global analysis of the revenue growth and profitability of industrial companies shows that those with a committed and ongoing sustainability-based strategy combined with a long-term, funded, digital transformation agenda considerably outperform their competitors.” 

“Digitally integrated operations can address key areas of an organization’s sustainability agenda by combining power and process intelligence and controls,” said David Willick, VP North America, Mining, Minerals and Metals Segment, Schneider Electric. “Digitalization is a critical evolution for the resources industry, and Schneider Electric and AVEVA are uniquely qualified to help. We are experts at marshalling the power of connected systems and human insight to bring operational performance to its highest level. Together, we have won the trust of the world’s leading companies with thousands of implementations onsite and in the cloud. Today our joint customers can benefit from our shared customer-centric innovation culture, unmatched R&D capabilities, and extensive sector-specific expertise.”

“Although the benefits of digital transformation are crystal clear, the mining industry has thus far been limited by legacy infrastructure, data inadequacies, and piecemeal optimization programs,” said Martin Provencher, Industry Principal, Mining, Metals and Materials, AVEVA. “Increasingly virulent cyberattacks and a growing mandate for decarbonized minerals have further emphasized the importance of having high data availability and embracing a secure, cloud-first approach to visualize and contextualize enterprise-wide processes across global operations. The combination of Schneider Electric’s energy management solutions, automation systems and services, and AVEVA’s Digital Mining Transformation solutions enable our customers to transform conventional mining operations into intelligent, resilient and sustainable undertakings.”

Three US State Governments Boost Manufacturing

The meaning lies in the name—The United States of America. Not only are observers from outside the country often confused by some of the nuances of our government, but an unfortunately large number of Americans also don’t really know the complexities behind our many layered governments.

The US government has many manufacturing initiatives sponsored by several federal departments. State governments also boost the economies within their boundaries including initiative to support manufacturing. While I have written about CESMII, a federal initiative in the past, today’s news combines updates from three US states—New York, Ohio, and Illinois.

So, let’s dive in.

NY MEP Cybersecurity Program Helps Brooklyn-based Pvilion Land $1M Defense Contract

Pvilion, a Brooklyn-based manufacturer of solar-powered fabric and rapidly deployable robotic structures, has secured a $1 million contract from the U.S. Department of Defense (DOD) after receiving a DOD Cybersecurity Assistance Grant from FuzeHub and the Advanced Institute for Manufacturing (AIM). (Note: I wrote about Pvilion here.)

The grant, awarded in late 2019, provided Pvilion with risk assessment, policy development, employee training and other tools to fulfill federal cybersecurity requirements. Achieving compliance has become increasingly critical for companies in the supply chain to obtain or renew contracts with the DOD, which began implementing its new cybersecurity provisions in late 2020.

FuzeHub and AIM have since launched the newest iteration of this effort, the NY MEP Cybersecurity Assistance Program, to help manufacturers strengthen their cybersecurity protocols and meet standards in the Defense Federal Acquisition Regulation Supplement (DFARS). 

Small- and medium-sized manufacturers in New York State can join the NY MEP Cybersecurity Assistance Program’s cohort of participating companies — free of charge — to gain access to funding and support. Trainings and workshops are ongoing; nearly 70 companies will be eligible for a risk-assessment grant.

“The stakes for safeguarding information have never been higher. Suppliers not in compliance with the Department of Defense — or unmindful of their status — could lose out on lucrative federal projects,” said FuzeHub Executive Director Elena Garuc. “This program helps companies like Pvilion assess their operations, address any issues, and keep DOD contracts in the capable hands of New York’s manufacturing community.”

Empire State Development Acting Commissioner and President & CEO-designate Eric Gertler said, “We’re strengthening New York State’s cybersecurity sector through NYSTAR, our Division of Science, Technology and Innovation, which assists defense-related manufacturers with grant funding, training and assistance through our network of New York Manufacturing Extension Partnership centers. With help from NYSTAR-supported innovation assets, manufacturers like Brooklyn-based Pvilion have access to more opportunities to secure defense contracts and develop innovative tech-driven solutions for use by the U.S. armed forces.”

Pvilion’s recent contracts with the U.S. Air Force are for furnishing autonomous self-erecting shelter systems and expanding the use of solar energy generation to various squadrons and Wing Commands. The latest contract provides funding to deploy and field-test Pvilion’s new robotic shelter that opens and closes at the push of a button, saving time and resources usually required to set up temporary shelters.

“The cybersecurity grant has proven integral to our ability to serve the U.S. armed forces,” said Pvilion CEO and co-founder Colin Touhey. “Pvilion has benefited greatly from this and other programs offered by FuzeHub, which have kept our company at the forefront of solar fabric technology and military-market innovation.”

The NY MEP Cybersecurity Assistance Program is supported by funding from NYSTAR, Empire State Development’s NYS Division of Science, Technology, and Innovation, with funding from the Department of Defense’s Office of Local Defense Community Cooperation.

The program is one element in a robust innovation infrastructure that NYSTAR supports in communities across the state. AIM and FuzeHub are NYSTAR-supported New York Manufacturing Extension Partnership (NY MEP) centers, serving small- and mid-sized manufacturers in the Mohawk Valley region and statewide.

Blueprint for Manufacturing in Northeast Ohio

The Manufacturing Advocacy and Growth Network (MAGNET), together with more than 100 champions, announced today the launch of “Make It Better: A Blueprint for Manufacturing in Northeast Ohio.”

Bringing together the insights of hundreds of manufacturing CEOs, community leaders, business leaders, academics, workers, students, and nonprofit leaders, the Blueprint offers a vision for the future of manufacturing in the region: one that revitalizes Northeast Ohio as a leader in smart manufacturing, creates thousands of jobs, and transforms the industry.

“Manufacturing in Northeast Ohio has had its ups and downs, but the fact of the matter is the region remains a powerhouse that’s poised for growth,” said Dr. Ethan Karp, President and CEO of MAGNET. “We’ve got all the pieces in place, but to make it happen we’ve got to bridge the talent gap, adopt cutting-edge technologies, and embrace innovation. While no one organization can change the course of our industry, it’s our hope that the stories, expertise, and detailed strategies presented in this Blueprint can show us all what’s possible in Northeast Ohio – and encourage us to work together to build a brighter future.”

Manufacturing in Northeast Ohio constitutes nearly half of the local economy, directly and indirectly supports one million jobs and makes up 38% of the state’s GDP. But it faces persistent challenges: namely, a talent gap and the slow adoption of innovative technologies. In January 2020, almost 60% of manufacturers in the region said they couldn’t find the skilled workers they need to grow – an obstacle that even widespread COVID-19-related layoffs didn’t solve. 

Meanwhile, the Ohio MEP 2020 Manufacturing Survey found that investing in new technologies is near the bottom of the priority list for the vast majority of Northeast Ohio manufacturers.

The Blueprint addresses these and other key issues, grouping its insights and solutions around four key areas: talent, technology transformation, innovation, and leadership. The hope is that stakeholders throughout the region can use the report to guide collaborative efforts to solve these pressing problems.

“Manufacturing is a critical driver of our regional economy.  Accelerating the pace of technological transformation and the growth of manufacturing career engagement will drive more equitable growth throughout our region, putting our region and all of our residents in a better position to prosper,” noted Bill Koehler, CEO of Team NEO. “The Blueprint allows us to pioneer holistic, manufacturing-led workforce solutions, creating a positive force in Northeast Ohio by building pathways to reach diverse and untapped talent.”

In the weeks and months to come, manufacturers and organizations throughout the region will be taking steps to bring the Blueprint to fruition. For instance, the Manufacturing Innovation Council – comprised of many of Northeast Ohio’s leading companies – has identified key action areas to help bring the Blueprint to life. Interested parties can also tap into resources to help with change efforts at makeitbetterohio.org and participate in quarterly champions calls to stay apprised of new ideas.

“Making products that matter is embedded in this region’s DNA given our rich history as a center of industrial innovation that powered America,” said Baiju R. Shah, President and CEO of the Greater Cleveland Partnership and leader of the Cleveland Innovation Project. “Through the Blueprint, we now have the shared vision and commitment to build on that foundation and become the nation’s smart manufacturing capital. We look forward to working together with MAGNET, manufacturing leaders, and many wonderful organizations to realize that vision.”

Added Karp: “The pandemic showed the world Northeast Ohio’s manufacturing potential. After all, we have the manufacturers, big and small. We have the talent. We have the know-how. We have the educational institutions. We have the will. And we have a hundred-year history of bouncing back and getting stronger after every single challenge. This is Northeast Ohio. This is our backbone. This is our heart and soul. We hope that with the help of this Blueprint, we can tap into that – together – and lead the world.

The Blueprint and its partner organizations can be found at makeitbetterohio.org.

Illinois Manufacturing Excellence Center Releases New Book Made In Illinois 

The Illinois Manufacturing Excellence Center (IMEC) announced a new book that is described as a guide and valuable resource to help manufacturing companies become successful competitors on the global stage.

IMEC, which is also celebrating its 25th anniversary serving manufacturers, introduces Made In Illinois: A Modern Playbook for Manufacturers To Compete and WinWithin the book, readers gather insights from leaders from Illinois-based companies such as Motorola, Watchfire Signs, F. N. Smith Corporation, G&W Electric, Header Die and Tool, GAM Enterprises, and Ace Metal Crafts. Some of the subjects covered include the value of customer relationships, defining excellence, and integrating technology for greater process innovation. 

Praising Illinois for having a rich manufacturing tradition that presents many assets and strengths, IMEC President David Boulay explained in the book how the creative process was to examine the essential elements of manufacturing success. 

“Every company aims to leverage leadership and strategy to better focus on customers and align operational performance, workforce talent, and knowledge management,” he wrote. “As efforts such as the US Department of Commerce NIST Baldrige Performance Excellence Program has long demonstrated, these are powerful aspects of business success. We frame these elements into three parts: people, performance, and mindset. Within these categories, we share best practices, insights, lessons learned, and questions to inspire new thoughts.” 

Boulay reminds people how essential manufacturers are to everyday life, creating many items that are used around the world.

“Everything we buy from the store or get ‘magically’ delivered to our doorstep comes from a manufacturer,” Boulay wrote. “It’s a reminder how important our incredibly talented makers are for society. With that, we hope Made in Illinois offers readers new insights, validates tried and true practices, and gives way to new thinking about modern manufacturing and its many unsung heroes across the great state of Illinois.” 

Thinking About Fragile and AntiFragile

For some reason unknown to my consciousness, I was thinking about my neighbor teaching math to 8th graders (14-year-olds). Math should be taught as a way of thinking, not just memorizing how to manipulate numbers, letters, and symbols (or even cymbals).

Then I thought about the challenges of teaching 14-year-old boys how to think. Or even 17-year-olds. I guess the brain doesn’t even get on par with testosterone until maybe 25 some psychologists have told me. Some women tell me that 35 is a more likely age for male adulthood and ability to think. 

How is your thinking going these days? Can you quiet yourself to think about a problem long enough to maybe even solve it? Given my audience of engineers and managers, I certainly hope so. But there is no guarantee. I could tell stories…

My current book for thinking is from Nassim Taleb, Antifragile: Things That Gain from Disorder

On our trip this past week, we stopped in at the Will Rogers Museum in Claremore, OK. He stated the principle almost 100 years before Taleb (without the math).

Live your life so that whenever you lose, you are ahead.

Will Rogers

You can order your finances that way. And the risks you take at work. And your career.

Something to think about.

NI Unlocks the Power of Test Data and Software

NI Connect, its annual user group done virtually again this year. It has announced several product advances this year. A couple relate to advanced driver-assisted systems with wider applicability, I’m sure. First was a brief discussion of digital thread—something NI was doing before the buzz word was invented. I loved the many years of co-founder Jeff Kodosky’s technical discussions of software defined instruments and data traces through the software.

To quote from this year, “NI’s software-connected approach creates a more complete enterprise data and insight chain, collecting and connecting the data that accelerates digital transformation, enabling customers to optimize every step of the product life cycle.”

“A digital thread of data across each phase of the product life cycle delivers powerful insights to enhance product performance,” said NI CEO Eric Starkloff. “At NI, our software-connected approach unlocks the power of test, from early research to the production floor and beyond. We continue to aggressively invest in the technology to make this compelling vision a reality.”

Product announcements include:

  • Streamlined SystemLink Software Interface to Increase Efficiency — By connecting test systems and test data to enterprise outcomes, SystemLink software substantially accelerates each phase of the product life cycle. With a unified view of test operations in design validation and production environments, SystemLink manages and simplifies test scheduling, resource utilization, system health and maintenance.​ The latest software enhancements include new UI customization options, simplified product navigation and expanded asset health monitoring capabilities. The result is test insight acceleration, more efficient use of assets and reduced cost of test.
  • New LabVIEW 2021 to Improve Interoperability with Python and MathWorks MATLAB Software — Open-source software is increasingly important as systems become more diverse and complex. NI’s 2021 version of LabVIEW, the leading software platform for building test and measurement systems, features improved interoperability with Python and MathWorks MATLAB software, improved support for version control using Git and usability enhancements. These updates make it easier for engineers to connect disparate systems and hardware to accelerate innovation, especially in the design and validation environments.
  • PXI Hardware Solution to Enable Software-Connected Workflow in a Smaller, Cost-Effective Package  Like open-source software, modular hardware is also increasingly important to flexibly connect with existing systems and workflows. PXI hardware delivers openness, software options, modularity and I/O coverage for customers seeking to develop adaptive and scalable systems. NI’s first 2-slot PXI chassis delivers these benefits in a smaller, more cost-effective package. Modular hardware like PXI enables a software-connected workflow to achieve better results. 
  • NI Collaboration with Seagate to Deliver First-of-Its-Kind In-Vehicle Edge Storage and Data Transfer Service — The next generation of autonomous vehicles requires more real road data than ever before, making efficient data storage exceedingly important. NI and Seagate Technology Holdings, a world leader in data storage infrastructure solutions, announced a new collaboration to enhance data storage services, including a first-of-its-kind advanced driver-assistance systems (ADAS) record offering. This in-vehicle data storage as a service (STaaS), powered by  Seagate’s Lyve Mobile edge storage and data transfer service, enables original equipment manufacturers (OEMs) and suppliers to modernize their data storage strategy from self-managed to STaaS, leading to reduced costs and efficient storage.
  • NI Ettus USRP X410 Software Defined Radio Platform to Accelerate Wireless Innovation — The next generation of wireless technologies, 5G and 6G, are poised to transform the way people and systems connect, making test data insights that much more important. Because wireless technologies are becoming increasingly complex, advanced tools to support research and prototyping are needed. The new NI Ettus USRP X410 Software Defined Radio Platform is high performance and fully open source, allowing engineers to achieve a faster time to prototype and accelerate wireless innovation 

ABB To Acquire ASTI Mobile Robotics Group

ABB was an early leader in fixed industrial robots and is still one of the industry leaders. The area of mobile robots has been growing with uses expanding as quickly as engineer’s imaginations. This news is the acquisition of ASTI Mobile Robotics Group by ABB adding a jump start into this market segment. Here are the key bullet points:

  • ASTI is global leader in high growth Autonomous Mobile Robot (AMR) market with broad portfolio of vehicles and software 
  • Acquisition adds to Robotics and Machine Automation solutions to deliver unique automation portfolio, further expanding into new industry segments
  • AMR business will be headquartered in Burgos, Spain and led by Veronica Pascual Boé, ASTI CEO. New Asia AMR hub, including full value chain and manufacturing, to open at ABB Robotics factory in Shanghai

The market intelligence firm Interact Analysis sent this comment from Ash Sharma, Managing Director:

  • “ABB is the 3rd largest vendor of industrial (fixed) robots in the world but until now (like most other industrial robot vendors) had no play in mobile robotics”
  • “The move to acquire a mobile robot vendor is not surprising as major customers are rapidly adopting mobile robotics to augment their production line automation. Flexible manufacturing necessitates the use of mobile robots for material flow”
  • “This mirrors the move made by Omron which acquired mobile robot vendor Adept back in 2015 and successfully created an integrated offering to vendors of both mobile and fixed robotics”
  • “ASTI has enjoyed >25% growth in recent years and is now ranked as the 4th largest vendor of mobile robots in Europe by revenue”
  • “Mobile robots used in manufacturing environments are forecast to generate more than $13bn in cumulative revenue in the next 4 years”

Following is the news announcement:

ABB announced it will acquire ASTI Mobile Robotics Group (ASTI). This will expand ABB’s robotics and automation offering, making it the only company to offer a complete portfolio for the next generation of flexible automation.

The acquisition, a key part of ABB’s external growth strategy, was signed on July 19 and is expected to close in mid-summer 2021. Both parties agreed not to disclose any details regarding the purchase price.

Founded in 1982, ASTI is headquartered in Burgos, Spain and employs over 300 people in Spain, France and Germany. It is majority owned by Veronica Pascual Boé, who is also CEO. Other shareholders include European Growth Buyout investor Keensight Capital. Today it supports one of Europe’s largest installed fleets of AMRs and has a broad customer base in automotive, logistics, food & beverage and pharmaceuticals in 20 countries. Since 2015, the company has enjoyed close to 30 percent growth on an annual basis and is targeting approximately $50 million in revenue in 2021.

AMRs will support a degree of flexibility, from production, logistics, intralogistics and fulfillment through to retail and healthcare environments. This will enable ABB’s and ASTI’s common vision to help customers replace today’s linear production lines with fully flexible networks, where intelligent AMRs autonomously navigate materials, parts and finished products between smart connected workstations, in factories, logistics centers, laboratories, shops or hospitals.

These will be integrated with ABB’s portfolio of robots, machine automation, modular solutions and software suite including RobotStudio, ABB Robotics’ simulation and programming tool, creating a unique and comprehensive automation portfolio for ABB’s customers.

ASTI’s headquarters in Burgos, Spain will become ABB’s AMR business headquarters, led by Pascual Boé, with core functions, including R&D, engineering, product and project value chain, continuing at ASTI’s facilities. ABB will significantly expand production capacity at the AMR business headquarters to support the planned sales expansion in Europe and the Americas. To facilitate the growth potential for AMRs in China and Asia, ABB will also establish an Asia AMR hub, including full value chain and manufacturing, at its new robotics factory, which will open in Shanghai in 2022. China, the world’s largest robotics market, is projected to account for $1.8 billion of AMR sales annually by 2025.

ABB Robotics’ acquisition comes shortly after the company’s announcements to expand robotics automation for new sectors and first-time users, including the launch of its new GoFa and SWIFTI collaborative robot families and its announcement that it will advance automation in the construction industry.

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