by Gary Mintchell | Jun 21, 2017 | Automation, Events, News
It’s all about connections. That’s the direction I went four years ago when I renamed my blog and set out on my own. Manufacturing Connection (as general a word as I could buy the domain for–not only factory but also process industries).
Honeywell User Group is this week. I had other meetings with paying clients, so I’m not there. However here is some news from the event, and I’ll throw in a bonus link to Control Global whose team is distributing a “show daily”.
Enabling industrial companies to employ Industrial Internet of Things (IIoT) today to address ongoing operational challenges will be the overriding topic for Honeywell Process Solutions’ (HPS) 42nd annual Honeywell Users Group (HUG) for the Americas.
More than 1300 delegates from across the oil and gas, chemical, pulp and paper, and metals and mining sectors are attending HUG, which runs today through Friday. The event features numerous displays of the newest technologies along with dozens of Honeywell- and customer-led sessions and technical discussions.
“Challenges facing manufacturers and plant operators today have not dramatically changed in the last 40 years. Safety, efficiency, reliability, productivity and security continue to drive innovation across industries,” said Vimal Kapur, president of HPS. “What has changed is our ability to better address these challenges. Today, we are able to leverage the power of the internet to employ a broader range of data to transform operations. At Honeywell, we call it the power of connected and specifically for HPS customers, it is Honeywell Connected Plant.”
Attendees at HUG will experience a range of new technologies and solutions that can help them enable the quick and effective adoption of the industrial internet of things (IIoT) at their plants. From technology displays in the demonstration room to a range of presentations from Honeywell experts as well as customer case studies, the Connected Plant will be front and center throughout the symposium.
“Manufacturers are looking to increase production from existing assets while managing their finite investment dollars. Connected Plant can help them do exactly that,” Kapur said.
In addition to the Connected Plant solutions, attendees will experience many of Honeywell’s newest industrial automation technologies including:
- Experion Elevate is real-time supervisory control and data acquisition (SCADA) delivered as a secure and scalable service, reducing the need for on-site hardware and support.
- LEAP for Operations extends LEAP project efficiency principles to optimize, simplify, and run ongoing operations more efficiently.
- Honeywell Trace is documentation and change management software that reduces configuration errors, improves troubleshooting, reduces unplanned shutdowns and improves auditing and regulatory compliance.
- Secure Media Exchange (SMX) reduces cyber security risk and operational disruption by monitoring, protecting and logging use of removable media such as USBs.
- Experion Unit Operations Suite leverages a new ControlEdge Unit Operations Controller along with Experion Batch Manager to optimize pharmaceutical, specialty chemical, and food & beverage applications.
- Predict RT is a novel, intelligent data analytics framework transforming the refining industry from traditional, reactive degradation management, to real-time, proactive, corrosion management through online, real-time corrosion prediction and monitoring.
- Enterprise Risk Manager provides cross-plant cyber risk visibility across all site Risk Managers, providing a solution that measures and manages high priority industrial cyber risk.
- ControlEdge RTU provides improved management of field assets through simplified and efficient remote monitoring, diagnostics, and management. It reduces equipment monitoring and diagnostics from hours to minutes, and integration with Experion SCADA reduces configuration time by 80%.
- Open Virtual Engineering Platform (VEP) is a secure and reliable cloud engineering service for convenient and instant access to an off-process full functional Experion system at any release, accessible from anywhere at the lowest total cost of ownership.
by Gary Mintchell | Jun 15, 2017 | Asset Performance Management, Internet of Things, Operations Management
GE has a new CEO coming soon. Jeff Imelt led the industrial push that led to Predix and Industrial Internet of Things, services based upon data, predictive maintenance. He spurred development of GE Digital and the transformation into a software company (check out the TV ads).
The company has announced some extensions to Predix. But we need to wonder where the new CEO will take the company. One software entrepreneur I know unleashed on the company in a LinkedIn post hoping that the new guy would trash Predix and build “something better.” We’ll have to wait and see, of course.
First a little context for one of the announcements.
The facility electrical engineer and I were speculating on an idea of linking measurement of electricity usage at perhaps the bus level for different areas of the plant with machine performance. Perhaps he could detect a machine problem through electrical changes. That was somewhere around 1993.
I quoted something, but we never did it.
Here are the high points of the announcements:
- GE Digital announces integration of ServiceMax field service management solution and Asset Performance Management portfolio to transform service operations, reduce cost and eliminate unplanned downtime
- GE Ventures launches Avitas Systems, a new venture that will transform inspection services with advanced robotics, data analytics and artificial intelligence
- GE Power releases Predix-powered ‘Digital Utility’ to connect real-time machine and operations data with energy trading to drive more profitable utilities businesses
The asset optimization organizations within a plant have a variety of new tools to take them beyond maintenance into an enhanced role. Growth of the Internet of Things and analytics capabilities especially leading into predictive and eventually prescriptive strategies are the keys to the future.
by Gary Mintchell | Jun 13, 2017 | Asset Performance Management, Automation, Operations Management
This is “TechED” week for Rockwell Automation with “Shelby” the chat bot collaboration tool featured prominently at the opening keynote presentations–a software startup within the organization.
TeamONE was one of two new products featured this week. The other an appliance to help manage an EtherNet/IP network.
More than 2,000 people gathered in Orlando for the 20th edition of this distributor and customer learning event. Most of the sessions were deep dives into product and technology. I’ve sat in a few sessions, and they reminded me of how much I miss the deep dives into how to use products and technology instead of the usual marketing overviews that I receive.
The goals seem to be offering new workforce additions tools that they’ll be familiar with, enabling quicker setup and troubleshooting, and supporting teams.
One other maintenance-oriented product I’ll touch on is a support service for predictive maintenance.
The new products are FactoryTalk Analytics for Devices appliance and a FactoryTalk TeamONE Standard Edition app. These off-the-shelf offerings require minimal configuration and can help solve common maintenance problems faster, which keeps unplanned downtime at a minimum. The appliance and app quickly help improve reaction time for maintenance teams and assist decision makers with health and diagnostics analytics for industrial devices and systems.
“These offerings were built with ease-of-use as a primary goal,” said Michael Pantaleano, global business manager, Rockwell Automation. “We’ve worked closely with our customers on these solutions, proving that an instantly available app and a scalable analytical appliance that work out-of-the-box can deliver immediate value. At Rockwell Automation, we are committed to building tools that are approachable for our customers’ current teams. These two new offerings help maintenance teams easily discover the health of their devices and better collaborate in context with insightful information.”
These offerings are some of the first subscription offerings from Rockwell Automation. To further streamline the adoption process, a new e-commerce portal is used to manage the new offerings. All subscriptions and management can take place within a single, self-service portal.
FactoryTalk TeamONE App
Focused on reducing mean time to repair, Rockwell Automation is releasing a new edition, dubbed the Standard Edition, of the FactoryTalk TeamONE app. The new edition adds an alarm module, enabling teams to collaborate with live alarm details. This gives users the ability to easily view all active alarms. They can also view, share and post new details, delivering better team collaboration by adding context with alarm information. Alarms requiring immediate action can be shared with specific team members or posted to the entire team for group management and resolution.
As a smart node, the FactoryTalk TeamONE app requires no server, device to cloud gateways, or IT setup for manufacturers to realize value, which expands as they go through their digital transformation. The app is currently available on the Apple App Store and Google Play store, and a new user account takes just minutes to set up.
The new Standard Edition is a paid yearly subscription and expands the features available in the free edition of the app. Released in 2016, the FactoryTalk TeamONE Free Edition app provides near-instantaneous incident and device data to plant-floor maintenance teams that include engineering, trades and IT workers. The free edition removes the barriers for industrial teams to collaborate and quickly solve issues with contextualized plant-floor data like trends and device status. Modules in this free edition include Incident, Device Status, Teamboard, Knowledgebase, Pinboard, Chat and Trend modules. Within the FactoryTalk TeamONE app, customers can even have a mix of free and subscription users on their teams.
FactoryTalk Analytics for Devices Appliance
FactoryTalk Analytics for Devices is a hardened appliance that helps avoid costly downtime and improve productivity by proactively identifying device health. With just a connection to power and a local control system network, the appliance begins providing analytics within minutes.
After the connections are made, the application detects automation devices on the network without disrupting performance. Plant-floor teams then gain access to specific calls-to-action, instant device displays and an advanced machine-learning-based chat bot, which are all available from within the appliance. The appliance learns what is important to users by continuously analyzing the devices on the network and delivering recommendations to help maintenance and engineering teams prevent unplanned downtime and repair systems more quickly.
“Our customers are trying to figure out how to take their first steps toward analytics and the industrial Internet of Things,” said Pantaleano. “This appliance is an excellent start to their journey, with tangible results that can help our customers within minutes.”
The FactoryTalk Analytics for Devices appliance can detect and perform a basic analysis on any EtherNet/IP device. The appliance also has detailed analytics for over 2,000 Allen-Bradley devices. The first year’s subscription is included for each appliance. Subsequent subscriptions are encouraged for customers to progressively receive updated analytics, features and device support, including third-party devices.
Predictive Maintenance
I attended a session on predictive maintenance. The topic was a support service from Rockwell Automation–some of which is ready to go now and some still under development. It combines software tools and human experts.
Research has revealed that about 74% of total downtime is figuring out what the problem is and developing a workflow to fix it. The goal of this service by Rockwell Automation is to shorten this time through application of predictive analytics combined with expert analysis.
They have set up a system to collect device data into a Microsoft Azure cloud–aka FactoryTalk Cloud–where analytics apps reside and then port the information into the services organization.
The team has been developing a series of software agents to look at a variety of situations from pattern recognition to anomaly detection to machine learning to help customers get their predictive program up and running “in weeks, not years.”
by Gary Mintchell | Jun 9, 2017 | Productivity
I’ve been going through a number of notes accumulating over the past few months. Most relate to personal development and growth. This one I picked up from Kevin Roberts–long time leader in the advertising industry.
These are all important skills. If you’re unsure where you are and where to begin–try active listening. That is a basic skill in marriage, business, volunteer work, and any interpersonal interaction.
Developing a new skill? Try to find a way to use it daily. After 28-30 days it will become part of you. But you have to begin intentionally.
Here is Roberts’ list:
- Storytelling. One of the most effective ways of connecting with people. There is an art to it: plot, character, timing. Embroider and polish your best encounters.
- Mindfulness. Clear your head and focus on one thing at a time.
- Emotional thinking. Make the big decisions with your heart, the small ones with your head. The electromagnetic frequency of the heart is ten thousand times stronger than that of the brain. The brain takes its orders from the heart.
- Negotiating. I’ve learnt a lot about this from my children. There are times to be tough, and times to be tender. Figuring out which to do when is often the challenge!
- Delegating. Something my children have learnt from me. They all knew RASCI from a young age.
- Showing appreciation. Finding the right words can take a few goes but it’s always beneficial to show gratitude.
- Active listening. Your eyes have as much to do with this as your ears. The subtext, what’s not being said, always reveals a greater truth.
- Learning from your failures. A genius is someone who makes the same mistake once. We’re defined by the way we learn from our failures.
- Making lists. Hands-up everyone who puts things on a list just for the pleasure of crossing it off?! Be a compulsive to-doer. It keeps you going continuously forward.
- Have fun. It’s harder than it sounds! Slipping into business-as-usual mode is easy. Leisure needs to be planned, scheduled, sought out – and best done with other people.
by Gary Mintchell | Jun 8, 2017 | Productivity
It’s time to approach the personal productivity topic again. It has been too long. As you may know, I am a follower of Getting Things Done developed by David Allen and detailed in his book Getting Things Done: The Art of Stress Free Productivity.
I also use the Nozbe app to implement GTD. I know that if your tool is too awkward to use, you won’t use it. Works in automation, works in personal productivity. (affiliate link)
So you have your goals; you have your personal vision; you have projects; it boils down to next actions.
But beyond these things, what is really important these days?
I ran across this article on Medium by David Kadavy who is asking the deeper questions—what is really going to differentiate me from my peers and keep me active in the future. He postulates that even knowledge work is threatened by technology, so productivity needs to ramp up another notch or two.
He starts, “It’s not that GTD isn’t still a powerful tool for figuring out how to, well, get things done. It’s that the criteria for what should be done is more stringent than ever. Yes, books like The 4-Hour Work Week and Essentialism have helped us recognize the power of cutting through the noise to focus on the things that will bring us the most impact with the least effort. And it’s true that the ability to prioritize Deep Work will give you an edge over peers who are playing Candy Crush and checking their email every 5.45 minutes.”
“But there’s a realm beyond all of this. As jobs become automated, what remains of “work” will move up Maslow’s hierarchy. The success of the elite worker will depend upon that person’s ability not to get things done, but to have breakthroughs — to use access to knowledge and automation to deliver explosive ideas. To do that which only a human can do. Think Zero to One — the idea that incrementalism holds us back from paradigm-shifting innovation—but for your own career.”
He is on to something. This may not be new. I remember Peter Drucker from 30 years ago talking about doing the right thing rather than doing things right. And certainly creativity is something that sets humans apart from other mammals.
So, how do we get creative? It is more of a discipline of habitually doing things rather than praying for “bolts from the blue.”
- Try reading every day
- Read things from disciplines far outside the one you’re working in
- Every morning sit down with a notepad, write a question or problem, then list 20 ideas
- Practice asking questions—developing questions is more important than having answers
One last thought—as engineers and manufacturing leaders, what are we doing to make the world a better place? What are we doing to help people’s work better rather than simply trying to replace workers?
