Today’s news from the ARC Forum concerns AspenTech and Emerson as we focus on process systems and asset optimization.
Only a few years ago it appeared that AspenTech was destined for some sort of demise—sold for parts or something. It has rebounded nicely since and last week announced enhancements to its production optimization solution and this partnership with Emerson. Collaboration being one of the sub-themes of the conference.
Emerson and AspenTech have teamed up to deliver asset optimization software solutions along with global automation technologies and operational consulting services.
AspenTech’s asset optimization supports Emerson’s Project Certainty and Operational Certainty initiatives. “Emerson’s global footprint, automation engineering services and software, extensive large-scale project execution and consulting capabilities complement AspenTech’s technology footprint. Collectively, these capabilities can be deployed as solutions in both conventional and cloud-based architectures.”
“Emerson and AspenTech are both highly focused on digital technologies and services that deliver measurable improvements and value to our customers’ bottom line,” says David N. Farr, chairman and CEO of Emerson. “Together, we are well positioned to help our customers navigate the best path in this era of digital transformation and achieve Top Quartile performance.” Top Quartile is defined as achieving operations and capital performance in the top 25 percent of peer companies.
The alliance will initially focus on three key areas: engineering software, including high-fidelity simulation to help validate project design and train operators before start-up; manufacturing and supply chain software, including advanced process control software designed for highly complex operations; and asset performance management software to improve plant reliability.
“Working with Emerson, we will help more organizations drive higher total shareholder returns with a relentless focus on operational excellence,” says Antonio Pietri, president and CEO of AspenTech. “We look forward to helping make the best companies even better by optimizing the design, operation and maintenance lifecycle with software and insight to run assets faster, safer, longer and greener.”
Meanwhile, Emerson hits themes of security, close to the edge (of the network), and OPC UA among many updates to its process automation system. It is expanding its Plantweb digital ecosystem with the launch of DeltaV version 14, a cybersecurity-certified control system designed to deliver new value in capital projects and make plant operations more connected and productive. The latest release provides significant innovations to the entire DeltaV architecture and was built with customers’ digital transformation initiatives in mind.
This major update to the DeltaV automation system includes several enhancements to eliminate costs and reduce complexity in capital projects, plus improve productivity during operations through enhanced access to production and equipment data, improved usability and greater security.
“More than ever, an integrated plant data environment is essential to achieve digital transformation. With DeltaV, we’re reducing the engineering effort required to securely connect plant, operational and information systems,” said Jamie Froedge, president of Process Systems and Solutions, Emerson Automation Solutions. “Our customers will have more capabilities in their distributed control and safety systems to help them successfully execute capital projects and optimize operations.”
Capital Project Flexibility
Continuing to advance the impact of DeltaV Electronic Marshalling with CHARMs on capital project engineering, CHARM I/O Block takes CHARMs—which achieved more than one million deployments at more than 1100 sites in only five years—closer to the field. Small enclosures with up to 12 CHARMs can now be installed closer to field devices, significantly reducing wiring and overall installation costs by as much as 60 percent and providing more engineering flexibility.
Smart Commissioning, launched in 2016, took one of most engineering intensive operations off a project’s critical path. Traditionally, commissioning has been a manual task that requires more than two hours per device for thousands of devices. Smart Commissioning reduced commissioning time to 25 minutes. Emerson is now expanding these capabilities and reducing device commissioning time to as little as 10 minutes, a nearly 93 percent reduction in costly commissioning time that could save several hundred-thousand dollars in engineering costs.
Mobility and User Experience
DeltaV Live Operator Interface is a modern, built-for-purpose operations experience that is easy to understand and modify. The HMI comes pre-engineered with the industry’s best practices for user experience including ISA 101.01 and is based on research with the Center for Operator Performance, a consortium of vendors and academia focused on human factors engineering. The HTML5 interface enables scalable graphics and gives operators the flexibility to adjust their displays to focus on process data that is most important for each situation. The new operator interface helps improve overall situational awareness and decision-making speed. Emerson is helping companies prepare for the shift to mobility with DeltaV Live by building a foundation for graphics to be transferrable across desktops, laptops, and mobile devices—all without additional engineering or custom scripting.
A Secure, Connected Plant
DeltaV will offer its users a new level of confidence and protection from cybersecurity threats by being one of the only systems to have a top-to-bottom cybersecurity certification. DeltaV v14 will be certified ISASecure SSA Level 1 by the International Society of Automation (ISA), signifying that Emerson developers are trained to write secure code and the system as a whole is hardened against cyber threats.
Emerson is making connecting a plant’s OT systems with IT systems seamless by expanding OPC UA access in its DeltaV hardware and software offerings. DeltaV is the pathway for most plant data and now using the IIoT’s most prevalent protocol, OPC UA, DeltaV applications and servers can securely share data to cloud analytics applications, remote monitoring solutions, and third-party technologies.