Innovation continues within the cobot or collaborative robot ecosystem. As well, Festo continues to announce interesting innovations. This one concerns a certified multi-axis solution for Universal Robotics (UR) cobots. This system adds up to four axes of motion beyond the UR standard six axes embodying Festo’s precision, reliability, and longevity.
Set up is easy (relatively, of course). No programming is involved in set up and no additional PLC is required. Multi-axes are configured through the UR HMI. End users simply set position, speed, and acceleration on the HMI or, using the URCap toolbar, move the axes in manual mode to configure motion.
The multi-axis system features the Festo Motion Control Package (FMCP) for UR, which is a complete motion control panel for up to four axis motion. The FMCP is fully integrated with the UR cobot control panel and HMI and features a UR safety I/O and communications interface.
In addition to a seventh axis used for linear transfer, the FMCP can control turning tables, automatic storage systems, conveyors, and transfer tables, all under the UR umbrella. The FMCP has extra space within the panel for future expansion and brackets for wall mounting, which reduces footprint.
The seventh axis is also used for extending the range of action for a UR cobot in such applications as palletizing and machine tending. Festo EGC belt-driven or ball-screw linear axes comes equipped with a cobot mounting plate. The EGC has an energy chain for cable management and servo motor optimized for performance. Standard EGC axes are available in lengths of up to 8 m with up to 10 m axes available by request.
Standards may not help you that much if you purchase products to the standard only to discover that they do not play well together. Therefore the importance of organizations creating conformance tests. This news from Hannover concerns organizations coming together to devise a single common conformance test for Time Sensitive Networking.
The Avnu Alliance, CC-Link Partner Association, ODVA, OPC Foundation, and PROFIBUS & PROFINET International jointly announce that they are collaborating to develop a single conformance test plan for the IEEE/IEC 60802 Time Sensitive Networking (TSN) profile for Industrial Automation. The test plan will be used as a base test by all the participating organizations and made available to the broader Industrial Automation ecosystem. This collaboration contributes towards end user confidence that 60802 conformant devices from different manufacturers which support different automation protocols will coexist reliably at the TSN level on shared networks, including with devices using TSN for applications other than automation.
The focus of the collaboration is to work together towards a jointly agreed and owned test plan for the industrial automation market. This formal collaboration provides value by creating a structure in which all these organizations can work together and exchange ideas towards the end goal of interoperability and coexistence on open, standard networks for all protocols, without needing to establish a separate, formal organization. For convenience, the collaboration activities will be referred to as “TIACC” (TSN Industrial Automation Conformance Collaboration).
The TIACC marks a commitment by these organizations to develop an interoperable ecosystem of devices from different manufacturers to comply with the IEC/IEEE Standards Association 60802 profile and enable end-users to confidently deploy these devices on open, standard networks. The goal is to have the final version of the single, shared test plan available soon after the IEC/IEEE 60802 profile is published.
“Avnu’s purpose and mission is to transform standard networks to enable support for many time sensitive applications and protocols in an open, interoperable manner. This collaboration among organizations will be critically important to facilitating coexistence of multiple workloads and protocols according to IEEE 60802 on a network, while leveraging foundational network interoperability that is used across industries,” said Greg Schlechter, Avnu Alliance President. “We are committed to working with the industries to enable an interoperable ecosystem of devices that allow end users to confidently deploy on open, standard, and converged networks.”
“The creation of the Connected Industries of the future requires different systems and devices to communicate in order to deliver the necessary process transparency required. This is a core principle for the CLPA and is at the root of why the organization was founded. This is why we are delighted to be part of the TIACC and look forward to supporting the creation of a unified, common test plan for TSN-compatible products. By doing so, we can help further boost the adoption of futureproof technologies for smart manufacturing,” said Manabu Hamaguchi, Global Director at CLPA.
“EtherNet/IP users will be able to take advantage of the benefits afforded by 60802 TSN of enhanced network performance, higher utilization, and guaranteed network access for multiple time-critical applications with different priorities. ODVA’s participation in TIACC will ensure that the full potential of 60802 TSN coexistence is realized by end users to help make Industry 4.0 and IIoT a reality,” said Dr. Al Beydoun, President and Executive Director at ODVA.
“OPC UA is a secure, vendor-independent communication solution that fully scales from the field to the cloud and offers semantic interoperability. Other underlying IT infrastructure such as Ethernet TSN and the IEC/IEEE 60802 TSN Profile for Industrial Automation open up further applications for the market. We believe this conformance collaboration is an important contribution to preparing and delivering streamlined and effective conformance testing and certification to the industry in collaboration with other SDOs,” said Stefan Hoppe, President and Executive Director of the OPC Foundation.
“At PI we are taking conformance testing very seriously. It’s our belief, that thought-out testing ensures cross-vendor interoperability. That’s why we invested huge efforts in our test system in recent years. With this joint initiative we are taking the next step towards converged networks utilizing TSN, giving our users the confidence in the future-readiness of PROFINET. This collaboration is a huge milestone on the way of the digital transformation,” said Karsten Schneider, Chairperson of PROFIBUS and PROFINET International (PI).
A new interface standard for the acquisition of energy consumption data in industrial manufacturing is being developed by ODVA, OPC Foundation, PI, and VDMA based on OPC UA as announced at Hannover 2022.
A key objective of the future mechanical and plant engineering sectors is to achieve climate-neutral production. This is backed up by the European Union’s “European Green Deal”, which aims to make Europe climate-neutral by 2050. To achieve this goal, and to implement many other use cases, energy consumption data in production is an important prerequisite.
ODVA, OPC Foundation, PI, and VDMA founded the “Power Consumption Management” group in May 2022. In this group, the OPC UA interface standard for energy consumption data is being developed. Karsten Schneider, Chairman of PI, is looking forward to cooperation with the ODVA, the OPC Foundation, and VDMA: “The acquisition and analysis of energy consumption in machines and plants is an immensely important topic for the future.”
“The four organizations are working at full speed to harmonize and standardize energy consumption information on the shop floor,” says Andreas Faath, head of VDMA Machine Information Interoperability Department. “With this, a crucial building block, supporting the goal of global climate-neutral production in all sectors of the machinery and plant engineering industry, is under development.”
“Rapid transition to environmentally-sustainable energy use is the greatest challenge of our time and, as such, I am glad that we are proceeding together: PI and ODVA contributing their in-depth know-how on energy interfaces at the field level, with the internationally recognized OPC UA data modelling standard defining semantics and secure data transport, serving as the foundation of the Global Production Language developed by the VDMA”, says Stefan Hoppe, President OPC Foundation.
“ODVA is pleased to be an active contributor to this key initiative to optimize energy usage and thereby reduce the detrimental impact on the environment from waste,” said Dr. Al Beydoun, President and Executive Director of ODVA. “This Power Consumption Management collaboration will help ensure end users have a highly standardized and interoperable means to reach their environmental, social, and corporate governance (ESG) goals.”
The results of the working group will be published as a new OPC UA specification. Future releases of the OPC UA for Machinery specification will leverage these results, ensuring that energy information from all machines and components on the shop floor can be provided in a standardized way as part of the Global Production Language.
“The activity is based, in particular, on the existing standards of the participating organizations; but also on other standards from the OPC Foundation, the VDMA, and external research,” says Heiko Herden, VDMA and elected chairperson of the new joint working group. “In combination with other OPC UA for Machinery use cases, such as status monitoring or job management, the calculation of the product and production-specific carbon footprint will be possible.”
Within the VDMA, over 600 member companies develop the Global Production Language. OPC UA Companion Specifications, for numerous sectors of the mechanical and plant engineering industry, are being created by an additional 40 working groups. The basic specification, “OPC UA for Machinery,” is a special case. Here, important building blocks are defined across all domains. Other specifications can be based on these building blocks.
This news is one of three emanating from Hannover last May concerning the OPC Foundation (and others). Everything within manufacturing is mobile these days. That makes it important to know where things are.
There have been some starts at this. Some associations have already dedicated themselves to the aspects of “location and positioning” in the past. Some OPC UA Companion Specifications already contain data descriptions in this regard. Coming from the aspect of identification, the association AIM-D e.V. published an OPC UA Companion Specification AutoID. The location standard omlox from PROFIBUS&PROFINET International (PI) allows seamless and technology-independent provision of location data in production and logistics.
Here is the news:
The three associations have now joined forces to form a joint working group to develop a new OPC UA Companion Specification “Global Positioning”. The goal of the Companion Specification is to define geometric positions in space on a local and global level to ensure a seamless transition between production, intralogistics and logistics. It completes existing Companion Specifications with the aspect of positioning and allows location data from omlox systems to be easily further processed within the OPC world and refined with additional data.
“Interoperability is not only necessary between manufacturers, but also between standards,” says Dr. Matthias Jöst – Committee Leader for omlox – within PI. “In particular in the exchange between different communities, many synergies and new potentials arise.”
While we are on a robot/human collaboration theme, take a look at this exoskeleton from WearTech Center. The evolution of ergonomics and human-assist tech has fascinated me for a very long time. I’m old enough to remember the hard and dangerous ways. Given some of the stuff I’ve done early in my career, I’m lucky to be hear with all my extremities intact.
The WearTech Center, an applied research center accelerating the development of emerging technology products, along with Arizona-based wearable device companies GoX Labs and AKE, and Arizona State University’s top mechanical engineering researchers, are advancing worker wellness and safety with new exoskeleton technology. Through the public-private collaboration, Arizona-based innovators announced they are developing a new exoskeleton that will make workplaces safer for millions of workers in many industries. The wearable exoskeleton technology called PhenEx will help workers squat and lift heavy loads promoting overall worker health.
Previously, GoX Labs, AKE and ASU successfully developed a similar ex called the Aerial Porters Exoskeleton, or APEx. More than $31 million is spent annually in disability benefits for retired aerial porters, who had a high incidence of musculoskeletal injuries, according to a U.S. Department of Transportation’s Volpe Center study. To promote worker wellness and make pushing and lifting easier and safer, APEx is designed to assist people in loading a 10,000-pound pallet and pushing it onto an airplane.
“There are 89 million workers exposed to injury at work every day. As Arizona continues to grow as a hub for many different industries, the need for exoskeletons that promote workplace wellness only increases. Working through the WearTech Center to collaborate with ASU’s researchers gives us the push we need to take our technology to the next level,” said Dr. Joseph Hitt, CEO of GoX Labs.
At the WearTech Center, GoX Labs’ and AKE’s exoskeleton technology product development follows the applied research model which accelerates the process via collaboration with public and private sectors partners. The center shepherds these innovative products through the idea generation, project formation, validation, and commercialization phases.
“Innovations like what GoX Labs, AKE and ASU are developing through the WearTech Center have a high impact on reducing workplace injuries and enhancing Arizona’s economic development,” said Wes Gullett, Operations Director of Applied Research Centers for the Partnership for Economic Innovation. “The Arizona Legislature’s public investment in applied research capabilities and our ability to connect innovators to the tools they need to accelerate their product’s development grows Arizona’s economy and fuels its innovation opportunities.”
APEx is already being used by the U.S. Air Force by aerial porters to load heavy cargo onto planes. GoX Labs, AKE and ASU are continuing their collaborative efforts creating the quasi-active exoskeleton PhenEx with the support of the WearTech Center. The wearable PhenEx leverages sensors to activate spring elements when workers need to perform physical activities for their jobs. The quasi-active exoskeleton unlocks when the worker is at rest, walking or driving as to not hinder motion. The WearTech Center will assist with applied research and testing for product development.
GoX Labs and AKE will test out PhenEX on local employers like Amazon, Lucid Motors, and other industry partners through WearTech. Arizona employers can get involved in the testing of PhenEx by emailing [email protected].
