Sander Rotmensen of Siemens automotive test center in Nuremberg, Germany and Yongbin Wei of Qualcomm recently discussed the birth of 5G networks for industrial applications. The occasion concerned the press release announcing implementation of a 5G private industrial network.
We’ve all heard about 5G and worries from a variety of national governments about whether another country is embedding spy firmware in its local company’s products. Personally, I think the worry is both silly and well-founded. Every country that houses a company in the market most likely has intelligence agents trying to do the same thing. (I could go into my university education and acquaintance with a professor with “former” CIA ties, but that goes too far afield.) And all companies will deny any tie.
And…we are going to use 5G because the benefits are great. A benefit everyone mentions is the ability to build private networks for a local facility. The network has very low latency and built-in 5-9s (99.999%) uptime.
And what are some of the use cases we can anticipate? Rotmensen and Wei provided a list of ideas:
- Mobile equipment (tablets, etc.)
- Assisted Workers (remote video/audio to experts, etc.)
- Backhaul depending upon geography
- Autonomous machines–robots, cobots with communication and low latency
- Autonomous logistics
- Edge computing, larger amounts of data with low latency
With the final release of IEEE Time Sensitive Networking still years away, 5G is looking very good. We are on release 15 presently. Release 16 is anticipated in June, 2020. With release 17, the increased capacity would easily handle pretty dense machine-to-machine and IoT applications.
First Private Standalone Industrial 5G Network
Showing the benefits of today’s trend toward cooperation and partnerships, this joint proof-of-concept network will explore the capabilities of 5G standalone networks for industrial applications.
The private 5G standalone (SA) network in a real industrial environment uses the 3.7-3.8GHz band. Both companies have joined forces in this project: Siemens is providing the actual industrial test conditions and end devices such as Simatic control systems and IO devices and Qualcomm is supplying the 5G test network and the relevant test equipment.
The 5G network was installed in Siemens’ Automotive Showroom and Test Center in Nuremberg. Automated guided vehicles are (AGV) displayed here which are primarily used in the automotive industry. New manufacturing options and methods are also developed, tested and presented before they are put into action on customer sites. This allows Siemens’ customers, such as automated guided vehicle manufacturers, to see the products interact live.
The Automotive Showroom and Test Center enables Siemens and Qualcomm to test all the different technologies in a standalone 5G network under actual operating conditions and to come up with solutions for the industrial applications of the future. Qualcomm Technologies installed the 5G test system comprising infrastructure and end devices in less than three weeks. Siemens provided the actual industrial setup including Simatic control systems and IO devices.
“Industrial 5G is the gateway to an all-encompassing, wireless network for production, maintenance, and logistics. High data rates, ultra-reliable transmission, and extremely low latencies will allow significant increases in efficiency and flexibility in industrial added value,” says Eckard Eberle, CEO Process Automation at Siemens. “We are therefore extremely pleased to have this collaboration with Qualcomm Technologies so that we can drive forward the development and technical implementation of private 5G networks in the industrial sector. Our decades of experience in industrial communication and our industry expertise combined with Qualcomm Technologies’ know-how are paving the way for wireless networks in the factory of the future.”
“This project will provide invaluable real-world learnings that both companies can apply to future deployments and marks an important key milestone as 5G moves into industrial automation,” said Enrico Salvatori, Senior Vice President & President, Qualcomm Europe/MEA. “Combining our 5G connectivity capabilities with Siemens’ deep industry know-how will help us deploy technologies, refine solutions, and work to make the smart industrial future a reality.”
The German Federal Network Agency has reserved a total bandwidth of 100 MHz from 3.7 GHz to 3.8 GHz for use on local industrial sites. German companies are thus able to rent part of this bandwidth on an annual basis and to make exclusive use of it on their own operating sites in a private 5G network whilst also providing optimum data protection. Siemens is using this principle to evaluate and test industrial protocols such as OPC UA and Profinet in its Automotive Showroom and Test Center together with wireless communication via 5G.
Standards are useful, sometimes even essential. Standard sizes of shipping containers enable optimum ship loading/unloading. Standard railroad gauges and cars enable standard shipping containers to move from ship to train, and eventually even to tractor/trailer rigs to get products to consumers.
Designing and producing to standards can be challenging. Therefore the value of Best Practices.
Taking this to the realm of Industrial Internet of Things where data security, privacy and trustworthiness are essential, the Industrial Internet Consortium (IIC) has published the Data Protection Best Practices White Paper. I very much like these collaborative initiatives that help engineers solve real world problems.
Designed for stakeholders involved in cybersecurity, privacy and IIoT trustworthiness, the paper describes best practices that can be applied to protect various types of IIoT data and systems. The 33-page paper covers multiple adjacent and overlapping data protection domains, for example data security, data integrity, data privacy, and data residency.
I spoke with the lead authors and came away with a sense of the work involved. Following are some highlights.
Failure to apply appropriate data protection measures can lead to serious consequences for IIoT systems such as service disruptions that affect the bottom-line, serious industrial accidents and data leaks that can result in significant losses, heavy regulatory fines, loss of IP and negative impact on brand reputation.
“Protecting IIoT data during the lifecycle of systems is one of the critical foundations of trustworthy systems,” said Bassam Zarkout, Executive Vice President, IGnPower and one of the paper’s authors. “To be trustworthy, a system and its characteristics, namely security, safety, reliability, resiliency and privacy, must operate in conformance with business and legal requirements. Data protection is a key enabler for compliance with these requirements, especially when facing environmental disturbances, human errors, system faults and attacks.”
Categories of Data to be Protected
Data protection touches on all data and information in an organization. In a complex IIoT system, this includes operational data from things like sensors at a field site; system and configuration data like data exchanged with an IoT device; personal data that identifies individuals; and audit data that chronologically records system activities.
Different data protection mechanisms and approaches may be needed for data at rest (data stored at various times during its lifecycle), data in motion (data being shared or transmitted from one location to another), or data in use (data being processed).
“Security is the cornerstone of data protection. Securing an IIoT infrastructure requires a rigorous in-depth security strategy that protects data in the cloud, over the internet, and on devices,” said Niheer Patel, Product Manager, Real-Time Innovations (RTI) and one of the paper’s authors. “It also requires a team approach from manufacturing, to development, to deployment and operation of both IoT devices and infrastructure. This white paper covers the best practices for various data security mechanisms, such as authenticated encryption, key management, root of trust, access control, and audit and monitoring.”
“Data integrity is crucial in maintaining physical equipment protection, preventing safety incidents, and enabling operations data analysis. Data integrity can be violated intentionally by malicious actors or unintentionally due to corruption during communication or storage. Data integrity assurance is enforced via security mechanisms such as cryptographic controls for detection and prevention of integrity violations,” said Apurva Mohan, Industrial IoT Security Lead, Schlumberger and one of the paper’s authors.
Data integrity should be maintained for the entire lifecycle of the data from when it is generated, to its final destruction or archival. Actual data integrity protection mechanisms depend on the lifecycle phase of the data.
As a prime example of data privacy requirements, the paper focuses on the EU General Data Protection Regulation (GDPR), which grants data subjects a wide range of rights over their personal data. The paper describes how IIoT solutions can leverage data security best practices in key management, authentication and access control can empower GDPR-centric privacy processes.
The Data Protection Best Practices White Paper complements the IoT Security Maturity Model Practitioner’s Guide and builds on the concepts of the Industrial Internet Reference Architecture and Industrial Internet Security Framework.
The Data Protection Best Practices White Paper and a list of IIC members who contributed to it can be found on the IIC website
Last November I visited TÜV Rheinland where we were briefed on its progress on cybersecurity services. It is a well known testing and service agency in Europe with the same reputation in general as UL in the US. I once served on a UL Industry Advisory Group for one of its standards where I got a good view of the value of testing and certification as a value to companies as well as consumers.
TÜV Rheinland has announced expanded Customized Services coverage to North America, now making these services available worldwide. Featuring its Supply Chain Audit, TÜV Rheinland’s customized services enable companies to demonstrate they are good corporate citizens by showing transparency and responsibility regarding their business practices and employees, while reducing risk, increasing brand value and providing a competitive advantage in the market.
TÜV Rheinland has been delivering Supply Chain Audit Services across the globe for many years, and is bringing these services to North America now as Corporate Social Responsibility (CSR) has become a more important part of companies’ business strategy. Increasingly consumers are holding brands accountable for not only how they create and deliver a safe product, but also for employee conditions and overall impact on the environment. With expanded supply chains, growing international production and trade connections, supply chain audits are a critical tool for ensuring compliance on a wide range of points including labor, safety, environment, social and ethics.
“Customers have countless options for procuring their goods. And especially when a customer enters a business relationship with a company that has a global supply chain, it is hard to ensure that the products are of high quality and have been manufactured under fair working conditions,” explained Frank Dorssers, Global Field Manager for Customized Services at TÜV Rheinland. “In these instances, supply chain or social audits create transparency and compel suppliers to disclose critical information, creating trust between the business, their partners and the customer.”
Audits vary in scope based on the sector and company, but often assess a company’s responsible sourcing practices across the supply chain and analyse compliance with Labor Laws, Environmental Sustainability, Business Ethics, as well as Health & Safety Management Systems. Specific risks by industry may also be addressed, such as hazardous chemical management in the printing and dyeing industry. Audit results provide actionable insights that companies can undertake to ensure their business practices meet the CSR and HSE (Health, Safety, Environment) goals they have set for themselves as well as mandates.
Things have been quiet on the OPC/UA and TSN front for about a year. I wrote a preliminary white paper a couple of years ago (link on my blog to download) based on a proposal brought by a number of German companies to OPC almost without warning. Since then, the group has succeeded in getting an official working group within OPC Foundation. But some companies have dropped interest in the project and others are notorious for lending public support while dragging their feet on adoption.
This press release from Moxa, a manufacturer of Ethernet infrastructure for industrial applications notes it is now supporting the Open Platform Communications Foundation’s (OPC’s new name, I guess) United Architecture Field Level Communications (OPC UA FLC) initiative. It says it will “lend its considerable expertise to the development of a unified infrastructure for Time-Sensitive Networking (TSN) technologies.”
Moxa says that the aim is to build an open, standards-based communication solution for the Industrial Internet of Things (IIoT) by extending the OPC UA machine-to-machine communication protocol from sensors in the field to IT systems or the cloud. Adopting one unified network infrastructure will provide vendors with independent end-to-end interoperability of their field level devices, such as sensors, actuators, controllers and cloud addresses, and enabling bilateral IIoT data communications between the factory floor and the cloud. With TSN as its foundation, the OPC UA FLC initiative meets emerging IIoT requirements for deterministic networking and real time communications over high-bandwidth, low-latency networks.
“We are proud to be part of this new initiative of the OPC Foundation. It is the first-ever joint undertaking by the leading players in the automation industry under the auspices of the OPC Foundation to build TSN technologies for future industrial automation systems based on a truly unified infrastructure,” said Andy Cheng, President of the Strategic Business Unit at Moxa. “Moxa has committed to collaborating with customers and key industry players to drive innovation, industry standards, proof of concepts, testbeds, and the successful implementation of advanced TSN technologies.”
“Moxa’s valuable knowledge and great portfolio of industrial switches for the vast OPC UA TSN ecosystem, covering all the way from sensors to the cloud, are very helpful for our market to realize a truly unified infrastructure for future automation networking,” said Stefan Schönegger, Vice President of Product Strategy & Innovation at B&R Industrial Automation, a fellow member of Moxa’s on the FLC Steering Committee.
Companies on the FLC Steering Committee include ABB, Beckhoff, Bosch Rexroth, B&R Industrial Automation, Cisco, Hilscher, Hirschmann, Huawei, Intel, Kalycito, KUKA, Mitsubishi Electric, Molex, Omron, Phoenix Contact, Pilz, Rockwell Automation, Schneider Electric, Siemens, TTTech, Wago, and Yokogawa. The FLC initiative has also gained support from the TSN testbeds of the Edge Computing Consortium (ECC), the Industrial Internet Consortium (IIC), and Labs Network Industry 4.0 (LNI 4.0) with regard to the FLC activities to adopt “One TSN”.
Moxa has participated in all these testbeds to showcase the interoperability of its TSN switches with the devices of other vendors in one standard Ethernet-based network infrastructure. This interoperability will be instrumental in the future of industrial automation by opening up new possibilities brought on by the IIoT and Industry 4.0.
The greater IT community makes abundant use of open source projects. These projects have proven great worth in operating systems, networking, and applications. The OT community, well, not so much. Maybe some. Microsoft and Dell Technologies, among many others, have donated millions of lines of code to open source projects.
However, the Internet of Things has proven to be one of the places where IT and OT can come together.
Meanwhile, The Eclipse Foundation has been a favorite of mine for probably 20 years. I remember downloading and playing with the Eclipse IDE for Java a long time ago. The foundation makes the news again this year announcing open source advancements in IoT.
It announced major milestones that make Eclipse IoT a leading collaboration of vendors working together to define an open, modular architecture to accelerate commercial IoT adoption. Similar to the early days of the Internet–where open source and vendor collaboration on standard building blocks brought the web to ubiquity–industry leaders including Bosch, Red Hat, Cloudera, and Eurotech are collaborating to standardize open source, modular IoT architecture components within the Eclipse IoT Working Group.
In 2011, the Eclipse IoT Working Group was launched with three projects aimed at reducing the complexity of developing Machine-to-Machine IoT solutions. Eclipse IoT quickly evolved as vendors signed up to collaborate on IoT’s end-to-end interoperability and performance challenges across key areas like constrained devices, device gateways, and scalable cloud platforms. Today the Eclipse IoT community has grown to 37 projects, 41 member companies, and 350 contributors who are building IoT solutions based on Eclipse IoT code.
In a recent case study, Bosch Software Innovations detailed the reasons why it decided in 2015 to participate in Eclipse IoT and the major advantages that open source community involvement has brought to its cloud-based IoT platform, the Bosch IoT Suite. Bosch today has more than 60 developers working on Eclipse IoT projects and has contributed around 1.5 million lines of code. The Bosch IoT Suite is based on the Eclipse Ditto, Eclipse hawkBit, Eclipse Hono, and Eclipse Vorto open source projects.
“We have accomplished so much since we began our open source strategy at Bosch,” added Caroline Buck, Product Owner, Bosch IoT Suite. “Open source development has enabled us to transform how we build software internally and it is making our organization a better product company. Any company that is serious about IoT should consider an ‘open source first’ strategy. If you are planning to do open source IoT, then Eclipse IoT is THE community we recommend.”
In a recent report–Eclipse Foundation’s Open Source IoT Activity Reaches Critical Mass–industry analyst firm 451 Research concluded: “It is time to take a look at what Eclipse IoT has to offer as organizations that choose vendor-specific (proprietary) alternatives to get started begin to run into challenges regarding scale, complexity or cost that has them interested in open source alternatives. While it is not necessarily easier to get an IoT project up and running using open source software, the long-term advantages once an IoT system reaches critical scale are clear–more predictable costs and avoidance of vendor lock-in–and they are driving enterprises to investigate open source options.”
“We are proud that Eclipse IoT is the open source community of choice for commercial-grade IoT innovation,” said Mike Milinkovich, Executive Director of the Eclipse Foundation. “Eclipse IoT projects are where industry leaders collaborate on developing the production-ready, interoperable, and flexible open source building blocks needed for the market adoption IoT. Our members are at the forefront of accelerating IoT innovation with the quality and sustainability that the Eclipse Foundation is known for.”
On Eclipse Foundation’s blog, Milinkovich described how–similar to the early trajectory of the commercial Internet, and the importance of the LAMP stack in particular–industrial IoT’s progress is being catalyzed by open source standards and interoperability that allow vendors to drive solutions forward while competing above the common infrastructure level. Eclipse IoT represents the largest open source community that’s driving these open, interoperable, and flexible components.
Eclipse IoT projects are broadly grouped under three categories of innovation critical for building an end-to-end IoT architecture:
- Constrained Devices — the set of libraries that can be deployed on a constrained embedded device to provide a complete IoT development stack.
- Edge Device Gateways — projects that provide capabilities to coordinate the connectivity of a group of sensors and actuators to each other and to external networks.
- IoT Cloud Platform — projects that deliver the highly scalable, multi-cloud software infrastructure and services required to manage and integrate devices and their data. These technologies support deployment flexibility for running IoT workloads at the edge, on any of the leading cloud platforms (e.g. Amazon Web services, Microsoft Azure, Google Cloud), or in enterprise data centers. These projects also facilitate the interoperability of Eclipse IoT-based solutions with existing enterprise applications and other IoT solutions.
In addition to the Bosch IoT Suite, Eclipse IoT technologies are powering production-ready, commercial IoT offerings from other leading vendors. Eurotech’s award-winning Everyware IoT integrated IoT portfolio is based on Eclipse IoT projects. Everyware Software Framework is an enterprise-ready IoT edge framework based on Eclipse Kura, a Java/OSGi middleware for IoT gateways. Everyware Cloud, an enterprise-ready edition of Eclipse Kapua, offers an open, modular, and microservices-based IoT cloud platform.
“The market adoption of new business models is driving the demand for more agile, secure, and flexible solutions based on open standards and open source technologies. This trend contributed to Eurotech’s decision, in 2012, to become a founding member of the Eclipse IoT Working Group hosted by the Eclipse Foundation”, said Giuseppe Surace, Chief Product and Marketing Officer at Eurotech. “The Eclipse Foundation is the place where industry leaders collaborate to deliver innovative and extensible tools, frameworks, and runtime components for an open development environment. Within Eclipse IoT, Eurotech is working with Cloudera, Red Hat, and others to develop key IoT runtimes and other enabling technologies that will deliver an integrated, end-to-end open IoT architecture. Eurotech was the original contributor to the Eclipse Kura and Eclipse Kapua projects within the IoT Working Group. Our core objective is to ensure that when customers are ready to deploy IoT, the solutions will be there.”
IoT ecosystem leaders join Eclipse IoT to take advantage of the following opportunities:
- Participate in industry collaborations to develop common open IoT platforms for Industrial IoT, Industry 4.0, Smart Home, Edge Computing, and more.
- Ensure the quality and sustainability of an end-to-end enterprise IoT architecture fully based on open source and open standards
- Play a role in defining Eclipse IoT strategic priorities
- Gain insights into the Eclipse IoT technology roadmap and direction
- Benchmark and learn best practices from peers for leveraging open IoT technologies to accelerate product development and improve time-to-revenue
Learn more about joining the Eclipse IoT or participating in any of its projects.
I’ve added a new podcast–184 Standards are Important for Manufacturers. Without standards, shipping by ship, train, and truck would be chaotic. Just so, developing manufacturing standards such as OPC, FDT, EDDL, ISA88, and ISA95 has had great benefit to manufacturers and producers. The Open Process Automation Forum, part of The Open Group, consists of users and developers of technology hoping to build a standard of standards lowering total cost of ownership and total cost of upgrading.