Update on Open Industrial Interoperability Ecosystem

My inbox has accumulated a plethora of news about open—open standards, open source, open interoperability. Open benefits implementers (end users) because so much thought and work have been done already defining models, data, messaging, and the like that integration time and complexity can be greatly reduced. Yes, integrators remain necessary. But time to production, one of the critical measures of product success, improves. Not to mention time to trouble shoot both during startup and during operation.

Without warning a short time ago, I received a call from Alan Johnston, president (and driving force for many years) of MIMOSA. I attended MIMOSA meetings for several years and served for a year as director of marketing. I was even part of the meeting that birthed the OIIE name and fleshed out the original model. I set up a number of meetings, but we were just a little premature. We needed a bit more momentum from industry and academia to get things going. The reason for Alan’s call was that momentum was growing again. Several organizations in Australia are interested, there is renewed interest from the ISA 95 committee, and the Open O&M Initiative gained new life.

So, I wound up sitting through most of four hours of introductory meeting as the various parties—old and new—talked about what they were working on and where it all needed to go to get the job done. And Alan was right. Progress has evolved. It’s time to talk about this again.

Benefits

The driving force for this work continues to be fostering interoperability and data/information flow among the major applications behind the design, construction, and operation & maintenance of a plant—engineering, operations, maintenance. Any of us who have ever searched for the current and correct information/specification of a piece of the process facing impending unplanned shutdown understand almost intuitively the critical nature of this work. (See the Solutions Architecture diagram.)

An executive summary of a white paper I wrote a few years ago still exists on my Dropbox here. The information remains relevant even though some of the organizations have changed and some technology has been updated.

OIIE

The Open Industrial Interoperability Ecosystem (OIIE) enables a shift from traditional systems integration methods to standards-based interoperability in asset intensive industries, including process industries, integrated energy, aerospace and defense and other key critical infrastructure sectors.

The OIIE digital ecosystem is a supplier-neutral, industrial interoperability ecosystem, which provides a pragmatic alternative to the status quo, enabling the use of Commercial Off The Shelf (COTS) applications from multiple suppliers, as well as bespoke applications. It is defined by a standardized Industry Solutions Architecture, which enables implementations of OIIE instances for both owner/operators and their major supply chain partners that are adaptable, repeatable, scalable and sustainable at substantially lower cost than traditional methods.

The OIIE is an outgrowth of several related industry standardization activities, each of which is addressing a part of the industries requirements for standards-based interoperability. The OIIE brings these individual efforts together, with the direct participation and support of multiple participating industry standards organizations. Major parts of the OIIE include standards associated with the OpenO&M Initiative and with ISO 15926. The OIIE uses these existing standards in combination with each other, to meet the identified systems and information interoperability requirements for use cases which are defined and prioritized by the industries which are served.

Articles I have written over the years:

Standard of standards model for asset data

Plethora of Protocols

Center Industrial Internet of Things

Oil and Gas Interoperability Pilot

Open O&M

OpenO&M is an initiative of multiple industry standards organizations to provide a harmonized set of standards for the exchange of Operations & Maintenance (O&M) data and associated context. OpenO&M is an open, collaborative, effort composed of diverse groups of relevant organizations and subject matter experts.

The original members of OpenO&M Initiative are ISA, MESA, MIMOSA, OAGi, and the OPC Foundation. ISA for the ISA 95 standard, MESA houses B2MML, MIMOSA has CCOM among other standards, and the OPC Foundation for OPC UA.

The purpose of last week’s conference calls was to revitalize the work, introduce additional organizations, and (importantly) new and younger participants. I left the meeting with renewed optimism that the work will continue to fruition. I am personally a globalist, but as a citizen and resident of the US, I hope that our engineers wake up to the utility of standards. Most interest in general over the past several years has been found in Asia with Europe remaining strong.

ISBM

Perhaps the component that holds everything together is the ISBM. This was previously described as ws-ISBM as it was based on SOAP and web services. The March 2020 update to ISBM v2.0 added REST and JSON support.

ISBM is an implementation specification for ISA-95 Message Service Model. It provides additional specificity that is required to enable two or more groups to develop implementations of the MSM that will properly interoperate with each other without a priori knowledge of each other. The ISBM provides a consistent set of specifications supporting both intra- and inter-enterprise activities, where a combination of functionality, security, supplier-neutrality and ease of implementation are required for industry digital transformation.

Standard of Standards Model For Asset Data

Alan Johnston caught up with me yesterday to update me on progress MIMOSA has made toward updating and adoption of its asset information data and data flow models–described by the Open Industrial Interoperability Ecosystem (OIIE). I had been working with them a few years ago, but it was too early for the promotional work I could help them with.

[Note: This is an old slide I had in my database. I don’t think Fiatech and POSC Caesar are still involved, but I cannot edit the slide. The ISA 95 committee is still involved.]

I did write an Executive Summary White Paper that has been downloaded many times over the years. This paper is four years old, but I think it still describes the ideas of interoperability, using standards, handing off from engineering to operations and maintenance of process plants.

Many operations and maintenance managers have expressed frustrations of handover and startup events. When I’ve described this system, they’ve all been receptive.

On the other hand, neither the large integration companies nor the large automation and control companies are thrilled with it out of concern about greatly reduced revenue generated by lock in.

I could reference the work of the Open Process Automation group attempting also a “standard of standards” approach to dissociating software from hardware for improved upgradability. Schneider Electric (Foxboro) and Yokogawa have seen the possibility of competitive advantage, especially with ExxonMobil, with this approach. But the view is not generally held.

Back to Alan. He has been making progress on the standards adoption front and getting some buy-ins. I’ve always seen the potential for improved operations and maintenance from the model. But the amount of work to get there has been staggering.

Looks like they are getting there.

Global Survey: Companies Turning to Multi-Platform Strategy to Digitally Transform Businesses

Global Survey: Companies Turning to Multi-Platform Strategy to Digitally Transform Businesses

I’m interested in where all this IoT, IT/OT convergence, and digital transformation technology is taking us. This survey on platforms is revealing. Nearly forty percent of respondents are using Platform as a Service (PaaS), containers, and serverless technologies together for flexibility and interoperability.

Companies are using different cloud-native technologies side-by-side at an increasing pace to build both new cloud-native applications and to refactor traditional applications, according to the latest report <https://www.cloudfoundry.org/multi-platform-trend-report-2018> released by the Cloud Foundry Foundation <http://www.cloudfoundry.org/>, home of the most widely-adopted open source cloud technologies in the world.

“As IT Decision Makers settle into their cloud journey, they are more broadly deploying a combination of available platforms, including PaaS, containers and serverless,” said Abby Kearns, Executive Director, Cloud Foundry Foundation. “In this multi-platform world, it should come as no surprise that, as they become more comfortable with these tools, IT decision makers are searching for a suite of technologies to work together. They want technologies that integrate with their current solutions in order to address their needs today—but are flexible enough to address their needs in the future.”

Key Findings include:
• A Multi-Platform World:Technologies are being used side by side more than ever before. IT decision makers report 77 percent are using or evaluating Platforms-as-a-Service (PaaS), 72 percent are using or evaluating containers and 46 percent are using or evaluating serverless computing. More than a third (39 percent) are using a combination of all three technologies together.
• A Mix of New Cloud-Native and Refactoring Legacy Applications:57 percent of IT decision makers report their companies do a mix of building new cloud-native applications and refactoring existing applications, an increase of nine percentage points from late 2017.
• Containers Have Crossed the Chasm: For companies choosing to develop new or refactor existing applications, they are choosing containers.
• Serverless is on the Upswing: Serverless computing is being evaluated with rapid momentum. Only 43 percent of respondents are not using serverless and 10 percent more companies are evaluating serverless than in 2017.
• PaaS Usage Continues to Swell: PaaS is being more broadly deployed than ever before and companies are developing new cloud-native applications at increased momentum. It stands to reason that these two upsurges happen in tandem. This growth in usage is bolstered by the 62 percent of IT decision makers who report their companies save over $100,000 by using a PaaS.
• Flexibility and Interoperability are Key: IT decision makers ranked “Integration with existing tools” and “Flexibility to work with new tools” in the top five attributes in a platform, alongside Security, Support, and Price.

Less than six months ago, the Foundation’s 2017 report “Innovation & Relevance: A Crossroads on the Cloud Journey <https://www.cloudfoundry.org/cloud-journey-report/>” indicated IT decision makers were advancing in their cloud journeys. In 2016, IT Decision Makers reported a lack of clarity around IaaS (Infrastructure-as-a-Service) and PaaS (Platform-as-a-Service) technologies, and most were still in the evaluation stages. By late 2017, they had progressed to selection and broader deployment of cloud solutions. Twenty percent report of IT decision makers report primarily building new cloud-native applications, up five percentage points from last year, while 13 percent say they are primarily refactoring, a drop of 11 points. As an increasing number of companies are developing new cloud-native applications, PaaS is being broadly deployed by more companies than ever. It stands to reason that these two upsurges happen in tandem.

Cloud Foundry Application Runtime is a mature and growing cloud application platform used by large enterprises to develop and deploy cloud-native applications, saving them significant amounts of time and resources. Enterprises benefit from the consistency of Cloud Foundry Application Runtime across a variety of distributions of the platform, thanks to a Certified Provider program. Cloud Foundry Container Runtime combines Kubernetes with the power of Cloud Foundry BOSH, enabling a uniform way to instantiate, deploy and manage highly available Kubernetes clusters on any cloud, making deployment, management and integration of containers easy.

To receive a copy of the survey, go here <https://www.cloudfoundry.org/multi-platform-trend-report-2018>. The survey was conducted and produced by ClearPath Strategies <http://www.clearpath-strategies.com/>, a strategic consulting and research firm for the world’s leaders and progressive forces.

Cloud Foundry is an open source technology backed by the largest technology companies in the world, including Dell EMC, Google, IBM, Microsoft, Pivotal, SAP and SUSE, and is being used by leaders in manufacturing, telecommunications and financial services. Only Cloud Foundry delivers the velocity needed to continuously deliver apps at the speed of business. Cloud Foundry’s container-based architecture runs apps in any language on your choice of cloud — Amazon Web Services (AWS), Google Cloud Platform (GCP), IBM Cloud, Microsoft Azure, OpenStack, VMware vSphere, and more. With a robust services ecosystem and simple integration with existing technologies, Cloud Foundry is the modern standard for mission critical apps for global organizations.

The Cloud Foundry Foundation is an independent non-profit open source organization formed to sustain the development, promotion and adoption of Cloud Foundry as the industry standard for delivering the best developer experiences to companies of all sizes. The Foundation projects include Cloud Foundry Application Runtime, Cloud Foundry Container Runtime, BOSH, Open Service Broker API, Abacus, CF-Local, CredHub, ServiceFabrik, Stratos and more. Cloud Foundry makes it faster and easier to build, test, deploy and scale applications, and is used by more than half the Fortune 500, representing nearly $15 trillion in combined revenue. Cloud Foundry is hosted by The Linux Foundation and is an Apache 2.0 licensed project available on Github:https://github.com/cloudfoundry. To learn more, visit:http://www.cloudfoundry.org <http://www.cloudfoundry.org/>.

Rockwell Automation Joins Group Developing OPC UA over TSN

Rockwell Automation Joins Group Developing OPC UA over TSN

A small group of companies proposed a marketing initiative promoting OPC UA over a new Ethernet standard called Time Sensitive Networking (TSN) in 2017 at Hannover Messe. I was privileged to sit in a meeting to listen to the proposal and subsequently wrote a white paper about it. I believe this is revolutionary technology for the information part of manufacturing technology.

Meanwhile, Rockwell Automation is beginning to regularly surprise me. They first went out of their twice to talk about truly adopting OPC UA and introduced a module for its control platform using it. The company has a long standing reputation for getting involved in standards it doesn’t directly control for the purpose of delaying adoption. But this seemed like a genuine adoption of interoperability recognizing that customers are demanding freely flowing information from a variety of sources.Just to add to my surprise was an announcement I heard about at Hannover that Rockwell Automation has joined that group of OPC UA over TSN companies, now dubbed the “Shapers”. This group is rapidly moving toward critical mass with rumors swirling about companies not (yet) a part of it.

The press release (I haven’t yet had an interview) states Rockwell Automation is joining industry leaders ABB, Belden, Bosch Rexroth, B&R, Cisco, Hilscher, KUKA, National Instruments, Parker Hannifin, Phoenix Contact, Pilz, Schneider Electric, TTTech and WAGO (collectively known as Shapers) to create a communication solution for real-time and sensor-to-cloud applications in industrial operations.

The solution will be based on the OPC UA protocol, which allows easy and secure sharing of information across different vendor technologies and the time-sensitive networking (TSN) suite of standards, which helps improve latency and robustness in converged industrial networks.

“Connecting technologies across an industrial organization while maintaining multivendor interoperability requires a harmonized, interoperable solution that uses consistent information models, communication and application behavior (together known as application profiles),” said Paul Brooks, business development manager, Rockwell Automation.

“That’s what this group of automation leaders are combining their expertise to create. Our solution will give manufacturing and industrial organizations best-of-breed I/O device control, motion and safety application profiles,” said Sebastian Sachse, B&R Industrial Automation.

To ensure the emerging OPC UA TSN solution supports interoperability of different vendor technologies on the same network, the companies are engaging with industry consortia such as Avnu, IEEE, IIC, LNI 4.0 and OPC Foundation. The companies are also planning an announcement in the coming months on how to achieve unified application profiles, which is the last hurdle to device harmonization. They aim to provide one-stop-shop certification of the overall solution up to the device-profile level.

The companies have already published whitepapers on OPC UA TSN technology, such as an IIC whitepaper on converged traffic types. They have also made significant contributions to the recently released PubSub extension of OPC UA, and plan to set up a collaboration between the IIC and LNI testbeds.

This potentially holds great promise for end user companies and systems integrators. We can only hope it progresses.

Rockwell Automation Joins Group Developing OPC UA over TSN

Digital Transformation Leads To Digital Reinvention

“Digital Transformation is so last year. While many legacy companies around the world are still grappling with “transforming” their digital ecosystems, the true leaders are already on to next hot topic: Digital Transformation 2.0. We’ll call it ‘Digital Reinvention.’ ” Media relations agencies, aka PR agencies, must be under constant pressure to get messages published however they can. I’m flooded with teasers such as this one. And few, if any, take the time to know if their target is a good place for the news. It’s almost like there is no strategy other than send out as many promos as possible and hope some land.

Most I just delete. Then I get the inevitable follow up, when are you going to run my news (that probably doesn’t apply to your coverage but I need numbers)?

I bit on this one. Is Digital Reinvention an attempt to coin a new marketing phrase? Is it a real thing with a real definition? Dr. Google told me that the phrase has been around for several years, but it has not caught on. Maybe Rick Bullotta will catch on with Industry 4.5? (Search on LinkedIn)

The press release introduced me to Alfresco co-founder John Newton. He was quoted, “the whole notion of infinite computing, infinite storage, and resilience is just completely different.” Those changes are having a profound impact on how companies think about their future. Cloud adoption is happening at the speed of light as companies embrace the idea that they are no longer limited by server space. Responsive design and responsive applications are driving not just apps, but the entire business model. Companies like Uber, Airbnb, TaskRabbit and the behemoth, Amazon, are taking those words to heart and constantly reinventing each day.

So, I talked with Newton. He mentioned they had done a survey on what companies were achieving with Digital Transformation, how fast they were growing—innovative, size, etc. That formed the foundation for his thoughts. He told me to look at platform, design, and business operations. How open are they to connecting to customers and suppliers. Innovators looked at Digital Transformation not as technology only but also as business operations stretching to customers and supply chain.

Newton called out ‘design thinking’ that looks from the users point of view to make technology human. Another type of today’s thinking is ‘open’—open source, open standards, open architecture. “This will trump all other forms. It is naturally attractive to customers. The more profound is platform thinking. This is dominating in the stock market. Five of the top 10 value companies are platform plays, including Google, Apple, Facebook, Amazon. They have a long term relationship with customers. In manufacturing think after-service care, maintenance and service relationships. Product is almost a loss leader. Digital twin is part of the platform play, for example, using it to predict failures.

Twenty-five minutes into the conversation, Newton had not tried to sell me on Alfresco. I had looked him up and noted he had founded Documentuum before founding Alfresco. So, I had to ask. Always need to learn about new companies. “We help create and manage documents and processes,” he told me. “We have a different way of thinking—open, open source, architecture, cloud friendly, AWS templates, manage in a matter of minutes.” Sounds interesting. All of my favorite concepts.

OPC UA Popular at Iconics Customer Conference

OPC UA Popular at Iconics Customer Conference

Iconics has been a long-time supporter of OPC Foundation and an early adopter of OPC UA. President Russ Agrusa has seen the power and benefits of OPC as an information model for open interchange of data among industrial automation devices.

Thomas Burke, president of the OPC Foundation presented a keynote on the technology and benefits of OPC UA and the status of working with a variety of protocols such as Time Sensitive Networking, MQTT, AMQP, and others. I have written a white paper on TSN and OPC that you can download here.

The company provides advanced web-enabled OPC UA certified visualization, analytics, and mobile software solutions for any energy, manufacturing, industrial or building automation application. OPC is obviously a popular topic with Iconics developers as revealed by the packed session and probing questions.

“Connected Intelligence is our theme at this year’s customer summit and it all about connectivity to every “thing” in the Industrial Internet of Things (IIoT), which is critical for today’s manufacturing, industrial, and building automation systems. The OPC Unified Architecture (OPC UA) is the core standard for Industry 4.0 and IIoT. ICONICS works closely with the OPC Foundation and its technical committees to help create new standards that have applications in many industries.

“As a member of the OPC Board of Directors, I am proud to promote its many specifications and wide-reaching standards for manufacturing, industrial, and building automation,” says Russ Agrusa, President and CEO of ICONICS.

“I have presented at many ICONICS Worldwide Customer Summits over the years and I find meeting the wide variety of ICONICS customers, partners, and integrators from around the world to be rewarding. ICONICS early support and extensive commitment to OPC for over 20 years has helped propel OPC to where it is today,” says Thomas Burke, President of the OPC Foundation.

The ICONICS community of partners, system integrators and customers will learn from top industry experts how the OPC Foundation is driving the next wave of solutions for Industry 4.0 and the Industrial Internet of Things.

Takeaway: OPC UA has been recognized as an essential standard by Industie 4.0 in Germany and is a central technology for industrial data communication for software applications such as Iconics.

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