Select Page

Breakthrough Sensing Technology Boosts Both Medical and Manufacturing Applications

Just received this news from Nottingham University about a breakthrough sensing technology. Its immediate application is detecting at the cell level in a patient. However, there are potential applications for precision manufacturing. What do you think you could do with it?

Scientists at the University of Nottingham have developed an ultrasonic imaging system, which can be deployed on the tip of a hair-thin optical fibre, and will be insertable into the human body to visualise cell abnormalities in 3D. 

The new technology produces microscopic and nanoscopic resolution images that will one day help clinicians to examine cells inhabiting hard-to-reach parts of the body, such as the gastrointestinal tract, and offer more effective diagnoses for diseases ranging from gastric cancer to bacterial meningitis.

The high level of performance the technology delivers is currently only possible in state-of-the-art research labs with large, scientific instruments – whereas this compact system has the potential to bring it into clinical settings to improve patient care.

The Engineering and Physical Sciences Research Council (EPSRC)-funded innovation also reduces the need for conventional fluorescent labels – chemicals used to examine cell biology under a microscope – which can be harmful to human cells in large doses. 

The findings are being reported in a new paper, entitled ‘Phonon imaging in 3D with a fibre probe’ published in the Nature journal, Light: Science & Applications.

Paper author, Dr Salvatore La Cavera III, an EPSRC Doctoral Prize Fellow from the University of Nottingham Optics and Photonics Research Group, said of the ultrasonic imaging system: “We believe its ability to measure the stiffness of a specimen, its bio-compatibility, and its endoscopic-potential, all while accessing the nanoscale, are what set it apart. These features set the technology up for future measurements inside the body; towards the ultimate goal of minimally invasive point-of-care diagnostics.”

Currently at prototype stage, the non-invasive imaging tool, described by the researchers as a “phonon probe”, is capable of being inserted into a standard optical endoscope, which is a thin tube with a powerful light and camera at the end that is navigated into the body to find, analyse, and operate on cancerous lesions, among many other diseases. Combining optical and phonon technologies could be advantageous; speeding up the clinical workflow process and reducing the number of invasive test procedures for patients.   

3D mapping capabilities

Just as a physician might conduct a physical examination to feel for abnormal ‘stiffness’ in tissue under the skin that could indicate tumours, the phonon probe will take this ‘3D mapping’ concept to a cellular level. 

By scanning the ultrasonic probe in space, it can reproduce a three-dimensional map of stiffness and spatial features of microscopic structures at, and below, the surface of a specimen (e.g. tissue); it does this with the power to image small objects like a large-scale microscope, and the contrast to differentiate objects like an ultrasonic probe. 

“Techniques capable of measuring if a tumour cell is stiff have been realised with laboratory microscopes, but these powerful tools are cumbersome, immobile, and unadaptable to patient-facing clinical settings. Nanoscale ultrasonic technology in an endoscopic capacity is poised to make that leap,” adds Dr La Cavera. 

How it works

The new ultrasonic imaging system uses two lasers that emit short pulses of energy to stimulate and detect vibrations in a specimen. One of the laser pulses is absorbed by a layer of metal – a nano-transducer (which works by converting energy from one form to another) – fabricated on the tip of the fibre; a process which results in high-frequency phonons (sound particles) getting pumped into the specimen. Then a second laser pulse collides with the sound waves, a process known as Brillouin scattering. By detecting these “collided” laser pulses, the shape of the travelling sound wave can be recreated and displayed visually.

The detected sound wave encodes information about the stiffness of a material, and even its geometry. The Nottingham team was the first to demonstrate this dual-capability using pulsed lasers and optical fibres.

The power of an imaging device is typically measured by the smallest object that can be seen by the system, i.e. the resolution. In two dimensions the phonon probe can “resolve” objects on the order of 1 micrometre, similar to a microscope; but in the third dimension (height) it provides measurements on the scale of nanometres, which is unprecedented for a fibre-optic imaging system.

Future applications

In the paper, the researchers demonstrate that the technology is compatible with both a single optical fibre and the 10-20,000 fibres of an imaging bundle (1mm in diameter), as used in conventional endoscopes. 

Consequently, superior spatial resolution and wide fields of view could routinely be achieved by collecting stiffness and spatial information from multiple different points on a sample, without needing to move the device – bringing a new class of phonon endoscopes within reach.

Beyond clinical healthcare, fields such as precision manufacturing and metrology could use this high-resolution tool for surface inspections and material characterisation; a complementary or replacement measurement for existing scientific instruments. Burgeoning technologies such as 3D bio-printing and tissue engineering could also use the phonon probe as an inline inspection tool by integrating it directly to the outer diameter of the print-needle.Next, the team will be developing a series of biological cell and tissue imaging applications in collaboration with the Nottingham Digestive Diseases Centre and the Institute of Biophysics, Imaging and Optical Science at the University of Nottingham; with the aim to create a viable clinical tool in the coming years.

Engineering Hope for a Better World – A Note from NI

This post contains a challenge for us all. I know that many companies, perhaps most, have a corporate responsibility leader and participates in some beneficial activities beyond the merely self-serving gifts. NI (formerly National Instruments) has had a vision for the advancement of engineering and public good for as long as I’ve known it. Current CEO Eric Starkloff is building on the legacy of co-founder and retired CEO Jim Truchard leading by example.

I received this “Note from NI” the other day. It is powerful enough that I thought I’d share. Perhaps we can all gain some insights and spur our innovative nature from these ideas.

Engineering Hope for a Better World

In 2020 we made our mission clear: empower engineers to tackle the world’s most pressing challenges. And while we’ve always been quietly but diligently dedicated corporate citizens, we’re facing many challenges as a society, from climate change to racial and economic inequality. And the time to be bold is now. This is why we’ve launched Engineering Hope, our 2030 Corporate Impact Strategy.

Our aspirational 2030 impact goals and commitments outline how NI will put our company, people, and products to work to make a positive impact on society and our planet. Simply put, it outlines how we’ll drive the positive change we want to see in the world – engineering can, and should, play a pivotal role in addressing the biggest challenges we collectively face today. We designed our Impact Strategy to be iterative and to scale with our business and industry. Some are moonshot goals that will challenge us to think well beyond current paradigms. And all are informed by the priorities of our stakeholders, a thorough analysis of which issues are material to our business, and the realities we see in the marketplace. We’ll work diligently to achieve our goals by 2030 and will transparently report our progress each year. As our CEO Eric Starkloff says, “if we can send rockets into space, we can achieve Zero Waste.”

What We’ve Been Up To

We got to work right out of the gate in 2021. In the first quarter, we joined OpenRF to help tackle 5G ecosystem interoperability issues and partnered with MaxLinear to simplify validation of wideband power amplifiers. In alignment with our Engineering Hope 2030 Corporate Impact Strategy goals, we partnered with Project Lead the Way to increase access to STEM education, worked with the Texas Rocket Engineering Lab at the University of Texas to prepare students for future space flight, and collaborated with Code2College to help build equitable pathways to STEM careers. The mentoring and hands-on internship component of the program directly addresses systemic underrepresentation in STEM professions. A recent study that surveyed over 550 engineering and computer science students found a key driver of the gender pay gaps is associated with self-efficacy or a confidence gap. Researchers highlighted the importance of mentoring and internships to strengthen students’ self-assessments and provide stronger bridges to engineering jobs with higher pay. Programs like Code2College help students discover their potential and the limitless opportunities that exist in STEM fields.

Check out the links below for a few more details on what we worked on over the last few months:

  • We joined OpenRF and will chair the OpenRF Compliance Working Group to address interoperability issues facing the 5G ecosystem.
  • We worked with the Texas Rocket Engineering Lab at the University of Texas to prepare students for a new era of human spaceflight through hands-on projects in rocketry and aerospace.
  • We partnered with MaxLinear to simplify the validation of wideband power amplifiers for 5G networks.
  • We announced a 10-year strategy, Engineering Hope, aimed at advancing diversity, sustainability, and equity in engineering.
  • We partnered with Project Lead the Way to increase access to STEM education in underrepresented and underserved students in Central Texas.
  • We collaborated with Code2College on their work to develop a pipeline of diverse tech talent.

At NI, we believe Engineering Ambitiously and Engineering Hope go hand-in-hand. And our 2030 Corporate Impact Strategy goals reflect as much. Through our commitment to our Impact Strategy, we are putting our company, people, and products to work to positively impact our society and planet — a commitment we do not take lightly. We voluntarily set goals informed by the priorities of our stakeholders, that reflect the realities we see in the marketplace, and represent a thorough analysis of the issues material to our business. 

We are dedicated to achieving our goals by 2030 and will transparently report our progress each year. Through our partnerships with suppliers, customers, governments, industry, and non-governmental organizations, we’ll harness the power of NI’s operations philanthropy to focus on three pillars of impact:

  • Changing the faces of engineering. Building a diverse and inclusive workforce is the right thing to do for NI, our industry, and society. But the diversity of the engineering talent pipeline hasn’t changed much in the last 20 years. In fact, the global technology sector is projected to have a shortage of 4.3 million workers by 2030. Attracting more diverse people to our industry helps us keep up with this growth while providing more equitable access to high-paying jobs. We’ll work towards this vision by increasing our workforce diversity and supporting aspiring engineers through STEM education initiatives, expanded recruitment strategies, and talent acquisition and diversity leadership programs.
  • Building an equitable and thriving society. Over time, inequalities in our systems and institutions decrease the well-being of our entire society. We envision a thriving society with fewer economic, racial, and gender inequalities and greater wellbeing and prosperity for all. Our work will begin within NI by cultivating an equitable and thriving workforce through total rewards redesigns, wellbeing programs, and ongoing employee engagement initiatives. We’ll also advance diversity within our own supply chain, and by changing the faces of engineering, we’ll increase access to higher-paying technology.
  • Engineering a healthy planet. Healthy and biodiverse ecosystems are critical to human wellbeing. We envision a world where industries and governments work together to protect and repair ecosystems and stabilize our climate by mitigating rising temperatures. We’ll do our part to reach this vision by reducing the environmental impact of NI’s operations and products, and in doing so, reduce our footprint and help our customers do the same. Each year through 2030, we’ll discount or donate NI products to organizations developing green technology, will design 100% of our new buildings or remodels to LEED and WELL standards, reduce our footprint, and make circular design improvements in our product design, manufacturing, and packaging. And by 2030, we will achieve Zero Waste at NI-owned buildings.

CESMII The Smart Manufacturing Institute In The News

CESMII—The Smart Manufacturing Institute had a couple of news releases around Hannover Messe. In one, it announced a cooperation agreement with the German Plattform Industrie 4.0. The second announcement concerned Microsoft joining. CESMII CEO John Dyck has been busily building out the team, building partnerships, and establishing centers of excellence. I expect substantial progress from this US Dept. of Energy initiative.

The German Plattform Industrie 4.0 and the US Institute CESMII cooperate to shape the Future of Manufacturing.

Germany and the United States are among the top five manufacturing countries in the world. The two countries’ manufacturers share an interconnected network of facilities and suppliers, including many small and medium-sized enterprises. 

Plattform Industrie 4.0 (Germany) and CESMII (US) are announcing their partnership to address similar challenges and needs related to Industrie 4.0 / Smart Manufacturing. For both manufacturing economies to compete, they need international collaboration to achieve major tasks like semantic interoperability, create data sharing platforms, develop workforce skills, and foster sustainable production. 

Platform Industrie 4.0 promotes the development of Industrie 4.0 in Germany by developing precompetitive concepts, recommendations and use cases for practical application. CESMII promotes Smart Manufacturing in the US by supporting precompetitive research and development, providing tools and test bed for new technology as public-private partnerships, and creating content for educating a next generation of smart manufacturers.

“Production is globally connected, and manufacturers are in digital transformation worldwide. Whereas digitalization provides great potentials like higher resilience, flexibility, and efficiency, we need to shape digital ecosystems globally and learn together to unfold these potentials. We highly appreciate the ongoing working relationship with CESMII and are happy to have CESMII on stage of the Hannover Messe to jointly discuss the digitalization of industry”, says Thomas Hahn, member of the Steering Committee of Plattform Industrie 4.0. 

As part of the cooperation, CESMII appeared on a Plattform Industrie 4.0 panel, “Shaping digital ecosystems globally,” at the Hannover Messe.

Technology standardization is critical to ensure that pre-competitive technology in smart manufacturing is interoperable across different IT/OT systems. Developing workforce competencies and skills is essential to continue the path of innovation and to drive adoption. These are highly complementary efforts that will help the US and Germany to ensure these systems work well based on common standards that are mutually beneficial. 

CESMII – The Smart Manufacturing Institute, Adds Microsoft as Member 

CESMII – The Smart Manufacturing Institute has added Microsoft as a member. From the press release, “Interoperability and innovation that can scale are essential for a more competitive and resilient manufacturing environment, and it’s a pleasure to welcome market leaders that embody these values to our Smart Manufacturing (SM) ecosystem. A relentless focus on these values is essential to achieving CESMII’s vision to accelerate the democratization of Smart Manufacturing.”

Microsoft brings their thought leadership, standards advocacy and enabling technologies to our members and our SM Innovation Centers and will engage with other industry leaders to participate in our Standing Committees, adding their insights to our Technology, Business Practices, and Education and Workforce Development efforts as we drive this ecosystem forward.

“This is a pivotal time for CESMII,” states John Dyck, CEO of CESMII. “We are making great progress on many fronts, addressing the real challenges preventing manufacturers from accelerating their Smart Manufacturing and digital transformation initiatives. Our focus on enabling manufacturing system interoperability will have a dramatic impact on our energy productivity, sustainability, and competitiveness as a nation. A big part of that is defining and enabling the adoption of industry standards that will significantly reduce the cost and complexity of deploying Smart Manufacturing solutions. We’re pleased to see Microsoft take this step with us, advocating for standards, for interoperability, and creating a community of thought leaders that can truly transform this industry.” 

“We strongly believe in standards, as exhibited by our work with CESMII on key OPC Foundation initiatives, and we appreciate that CESMII is addressing some of the great challenges preventing the adoption of digital transformation at scale,” says Sam George, corporate vice president of Azure IoT at Microsoft. “The focus on interoperability, openness, and the crowd-sourcing of information models for manufacturing assets is an essential accelerator for our mutual vision to accelerate the democratization of Smart Manufacturing,” continues George. “We’re pleased to engage with CESMII and their ecosystem as an enabling force in this industry, working broadly to bring real transformation to this industry.”

Controlled Flying Birds and Workforce Development Highlight Festo Hannover Announcements

I remember the first trip I made to Festo in Germany many years ago. I thought, this is “just” a pneumatics company. What could be interesting about this trip? Then I witnessed what their R&D engineers did with pneumatics. And saw that the company if far deeper than “just” pneumatics.

Even though we could not experience in the flesh, so to speak, this year’s press conference and demonstrations did not disappoint. The company discusses financial results, strategy, general information, an application – assembly of insulin injection pen, workforce issues, and the always delightful demonstration of pneumatic/electronic far-out thinking with this year being a bionic swift (bird).

Most companies I work with have an education and training component. Festo has a division that is dedicated to education from children to adults. Check out the Festo Didactic information below. Maybe you can purchase a bionic bird education kit for your local school’s science and technology program (see information below). I’m living in a new community, but I’m looking for local contacts to help out.

Financial years 2020/2021

Festo’s results were stable despite the pandemic. The Festo Group had to cope with a 7.5% decline in turnover in the 2020 financial year due to the pandemic. Turnover was 2.84 billion euros (previous year 3.07 billion euros). Overall, however, thanks to forward-looking cost-cutting measures and employment protection, the operating result in 2020 was slightly higher than in the previous year.

“This has enabled us to guide our workforce safely through the crisis year and to create a good basis for being ready for the global economy to pick up again. At the same time, it gives us the financial freedom to invest in our future now as well,” said the Chairman of the Management Board, Dipl.-Ing. Dr. h.c. Oliver Jung.

As in the previous year, the company’s R&D ratio was 8% of turnover. 

For 2021, the company expects a catch-up year. “We started the year well, with strong growth in the first quarter. Nevertheless, the end of the pandemic cannot yet be estimated. We are therefore continuing our savings course. At the same time, we continue to invest in our growth and innovation strategy,” Jung affirmed.

Strategy 2025+

Digitalisation and AI determine the product roadmap with smart and intelligent products as enablers for energy efficiency and sustainability in customer solutions.

Festo is focusing on the capability shift upgrading employees’ skills in the digital transformation.

The need for home schooling and virtual training (Digital Education) is growing rapidly in the pandemic. In the lockdown, Festo Didactic successfully launched its new digital learning platform, Festo LX, for technical education and provided a free homeschooling version for mechatronics courses in schools.  

The LifeTech business segment with medical technology and laboratory automation is experiencing a real boom with growth rates of over 100%. Festo is continuously expanding its Technical Engineering Center for LifeTech in Boston, which opened in 2018 and is one of the world’s most important development locations for life science, in order to further develop this promising growth market.

Festo’s products make an important contribution to the fight against COVID 19. In particular, laboratory automation enables high throughput in COVID 19 tests.  Automation is also key in vaccine development and production.

Sustainability needs automation and education

“As a company and society, we have to manage the balancing act in the pandemic of simultaneously finding ways out of the crisis and focusing our future activities on sustainability. Automation and technical education are a key to this. We also have a high social responsibility for sustainable development here,” said Jung. The goal is to gradually develop production in the direction of a circular economy.

“At Festo, we are convinced that pneumatics in particular offers massive advantages over electrics in many areas, and that no other technology can match it. We are currently developing this further in the direction of smart and digital pneumatics. There is still a lot of potential here,” confirmed Jung.

In 2020, Festo has also made great progress internally in climate protection and thus towards its climate target of saving at least 30% CO2 by 2025 (Scope 1 and 2).

Festo has the greatest leverage for climate protection with its customers, through the appropriate product selection of pneumatics and electrics (Scope 3). This is because around 90% of CO2 emissions are generated during product operation and only around 10% during production. Smart products and services, digitalization and AI are giving new impetus to energy efficiency on the way to CO2-neutral production.

As a family-owned company, Festo thinks and acts responsibly and with a long-term perspective. Festo stands for clear values, utmost quality and customer-oriented innovation. It has set standards in industrial automation technology and technical education ever since its establishment, thereby making a contribution to sustainable development of the environment, the economy and society.

Festo is advancing digitalisation in all its corporate divisions. Festo is leading its customers and employees into the digital future. To this end, the company is developing new future-oriented concepts founded on the triad of innovative and energy-efficient technologies, intuitive human-machine collaboration, and education and further training.

Productivity – Festo’s core competency

Innovation for the best possible productivity, a global presence and close, long-term partnerships with its customers are the hallmarks of Festo. In the 1950s, Festo became the first company in Europe to use compressed air as a drive medium in automation. The company now offers over 30,000 products and system solutions for pneumatic and electrical automation technology which, thanks to a large variety of modular systems, can be tailored to specific customer applications in many different factory and process automation industry segments.

Added value through digitalisation
           
Smart products, connectivity, the mining and interpretation of data, including via the cloud, and dashboards for visualisation, already offer added value for customers. Products like the energy efficiency module E2M, IO-Link-capable components, the CPX-IOT gateway or interfaces like OPC-UA contribute to this process. Another basic requirement for successful and consistent digitalisation is mechanical, electrical and intelligent connectivity through software solutions, enabling all customers to find their bearings quickly and intuitively. 

Festo is promoting this with an open automation architecture and a large product portfolio made up of axes, motors and controllers. Standardised software tools are also being developed: configurators for smart engineering, the Festo Automation Suite for easy commissioning and the digital maintenance manager Smartenance for reliable operation. Digitalised pneumatics such as the Festo Motion Terminal VTEM makes pneumatics more flexible than ever before. The reason: apps define the function, the hardware remains the same.

In addition, data analytics, machine learning and artificial intelligence are shaping the agile product development of the future. Since 2018, the competence in the field of AI has been strongly expanded. The Festo AX (Festo Automation Experience) software platform is an AI-based software solution that allows production processes to be improved, e.g. with preventive maintenance of assets and machines, monitoring of quality in production or energy consumption.

With AI-based solutions for operations and maintenance processes, the overall equipment efficiency (OEE) of customers is to be improved.

Qualification in the digital transformation

As a leading provider of technical education and training, Festo Didactic is responding to current megatrends such as digitalisation and the energy transition. Because these trends are changing industry and production processes. Festo Didactic supports its customers with learning solutions and supports them to ensure the employability and productivity of employees and companies.

Festo Didactic offers a comprehensive range of learning solutions. Learners acquire technology knowledge and soft skills both in team-oriented and practical training on physical learning systems with industrial components, but also location- and time-independent through digital online learning opportunities. The new digital learning portal Festo Learning Experience (Festo LX) creates individual learning experiences for learners and teachers.

The fast way to a safe insulin pen

Syntegon’s assembly system for medical technology with the Festo automation platform 

Diabetes is on the rise worldwide with around 10 million people being diagnosed with the disease every year. This pushes up the demand for insulin pens for self-injection. Syntegon’s Danish subsidiary has developed an automated system for assembling these pens using the Festo automation platform.

“I have a dream,” says Michael Andersen, Sales Director of Syntegon Technology Sandved in Denmark. “I have a dream of our machines doing on-the-fly format changes. That would be the culmination of our philosophy of flexibility and agility that we strive for in our company,” adds the automation expert.

Flexibility and agility

“By using the Festo automation platform, which includes the servo press kit, we are already very close to making this dream come true,” says Andersen. In fact, Festo’s servo press kit YJKP – a preconfigured modular system consisting of software, controllers and standard electrical drives – can be easily integrated in the plant and offers a high degree of flexibility thanks to the preinstalled software. This means that the modular press system with servo drive for electric pressing and joining up to 17 kN is ready for immediate use and, compared to similar solutions on the market, is both intuitively to parameterize and cost-effective.

“We have installed more than a 100 servo press kits in the automated assembly lines for insulin pens,” says Ulrik Keldke, Head of Syntegon’s engineering department in Sandved. The precisely adjustable pressing and joining forces ensure consistent quality and low reject rates. “What we particularly like about the Festo servo press kit is that it’s quick and easy to commission, and the machine operators don’t need to be trained to use it,” explains chief engineer Keldke.

Quality and safety

“Automating the assembly line is a prerequisite for meeting the requirements for the end product: the insulin pens must be safe and user-friendly,” says Andersen. The pens must not break when used by the patients, as that would put them at risk. The Servo Press Kit keeps the tension and pressure constant. “The glass of the syringes should never be subjected to irregular pressure as they would break,” Keldke says. The automated systems ensure that the insulin pens are always in order and can deliver the exact amount of insulin.

Depending on the machine type, Syntegon’s assembly lines produce up to 300 pens per minute. The degree of automation is scalable according to requirements and can also be adapted at a later date. The machine concepts are based either on a rotary table for low to medium outputs or on a linear transport system for high outputs. The system can be expanded with automatic feeders and stations to increase output and the degree of automation.

Consistency and reliability

Syntegon Technology, formerly Bosch Packaging Technology, sees itself as a provider of integrated solutions. The assembly line for insulin pens can be expanded into a complete line with other systems from the company. Pharmaceutical manufacturers can thus be provided with machines for all process steps, from filling, capping, assembly, testing, to labelling and packaging – preconfigured and from a single source.

The machine control system is based on electrical and pneumatic components and modules from the Festo automation platform. This ensures a consistency of supply since Festo products are available worldwide and offer open interfaces to higher-level controllers. The CPX-E-CEC module from Festo establishes the connection to the process control level, allowing it to be used with Profinet or, for other customers in Europe, with EtherCat. Especially for North American customers, however, the system could also be supplied with an Ethernet/IP module.

Bionic Swift: A Bionically Inspired Robotic Bird

So, the cool demonstration this year was the Bionic Swift. This year’s engineering innovation has been incorporated into the “Bionics4Education” program. Its target market is high school education and also industrial training. 

It is one of the oldest dreams of mankind: flying like a bird. The lift and propulsion of birds have been ingeniously achieved by nature. Birds measure, control and regulate their movements continuously and completely autonomously. The inspiration for the development of the Bionic Swift educational kit came from the Bionic Learning Network, a research association with universities, institutes and development companies whose goal is to produce novel technology carriers through the application of bionics. In 2020, the BionicSwift was presented to the public for the first time. Festo Didactic wants to bring the world of bionics together with the education sector in order to promote working in interdisciplinary project teams as well as problem-oriented learning and creativity at schools.

The Bionic Swift is a robotic bird inspired by the bird world. Festo based its development on the natural model of the swallow. With the experimental set, scientific and technical correlations as well as the fascination of bird flight and the topics of lightweight construction, energy efficiency and aerodynamics can be impressively conveyed in STEAM lessons using a project-based approach.

The mechanisms of action of the flap of the wings can be explored in a playful way by students in class. Weighing less than 45 grams, the ultra-light flying object Bionic Swift shows particularly agile flight behaviour. Due to its extreme manoeuvrability, even tight turns can be realised. The Bionic Swift experimental set is recommended for up to three learners and from the age of 15. 

The references to biology and technology that can be taught in STEAM lessons or at extracurricular learning venues are numerous and reach from the structure of tubular bones to wing take-off and landing to the basics of movements in the air. This allows teachers to teach technical learning content via a new, cross-curricular educational learning path. Accompanying teaching material, as well as the assembly manual, can be downloaded free of charge from our website

CIP Security, Resource-Constrained EtherNet/IP Devices, Updated Terminology Headline ODVA Hannover News

ODVA’s annual Hannover Messe press conference highlighted new technologies that extend EtherNet/IP and CIP Security to “resource-constrained” devices. Thanks to advance in 2-wire Ethernet, devices that were too small or too inexpensive for a network chip can now join the EtherNet/IP network. There is an international movement to change traditional networking terminology, for example “master-slave”, that would be offensive to many. Here are the news releases.

CIP Security

ODVA announced that CIP Security has added support for resource constrained EtherNet/IP devices. CIP Security can now provide device authentication, a broad trust domain, device identity via Pre-Shared Keys (PSKs), device integrity, and data confidentiality for resource-constrained devices such as contactors and push-buttons. Additionally, a narrow trust domain, user authentication, and policy enforcement via a gateway or a proxy are available options. 

The recent integration of single pair Ethernet has opened up the door to overcoming lower-level device constraints and ultimately to expanding the footprint of EtherNet/IP. Adding simpler devices to EtherNet/IP allows for the benefits of additional remote diagnostics, asset information, and parameterization capability. The addition of more nodes to the network within the context of IT/OT convergence makes device level security a fundamental need to ensure that indispensable assets and people are protected from physical harm and monetary loss. 

The new CIP Security specification has added a Resource-Constrained CIP Security Profile in addition to the EtherNet/IP Confidentiality and the CIP User Authentication Profiles. The Resource-Constrained CIP Security Profile is similar to the EtherNet/IP Confidentiality Profile, but is streamlined for resource-constrained devices. The same basic security aspects of endpoint authentication, data confidentiality, and data authenticity remain. Access policy information is also included to allow a more capable device, such as a gateway, to be used as a proxy for user authentication and authorization of the resource constrained device. 

Implementation of CIP Security for resource-constrained devices requires only DTLS (Datagram Transport Layer Security) support instead of DTLS and TLS (Transport Layer Security), as it is used only with low-overhead UDP communication. 

Terminology Updates

ODVA announced that the April 2021 publication of the DeviceNet and ControlNet Specifications have replaced the usage of the words “master” and “slave” within ODVA references. Developers of devices for ODVA networks will now utilize the words “client and server” (EtherNet/IP, including the integration of Modbus devices), “controller and device” (DeviceNet), and “system time supervisor or active keeper” (ControlNet) to describe these functions. With the goal of eliminating terminology that is hurtful, these changes are the first in a series to update the entire library of ODVA specifications and documents to rectify the use of these terms. 

EtherNet/IP for Resource-Constrained Devices

ODVA announced that The EtherNet/IP Specification has been enhanced to allow vendors to bring the network to resource-constrained devices in-cabinet, including push buttons and contactors. Cost, size, and power restrictions have historically limited the usage of EtherNet/IP at the edge, where many nodes are still hardwired. However, the continued decrease in the cost of semiconductor chips has enabled increased connectivity of simple devices, as evidenced by the rapid expansion of the Industrial Internet of Things (IIoT). The sustained, strong growth of EtherNet/IP combined with accelerating IT/OT convergence has made it possible to deploy EtherNet/IP within cabinets on lower-level automation devices such as contactors and push buttons.

The inclusion of resource-constrained devices within cabinets on an EtherNet/IP network is enabled by recently published enhancements to The EtherNet/IP Specification including the physical layer In-Cabinet Profile for EtherNet/IP along with low overhead UDP-only resource-constrained EtherNet/IP communication. Resource requirements have been reduced via enhancements such as an IT friendly LLDP node topology discovery mechanism, auto-commissioning support, and auto-device replacement support. Additionally, a specification for a new select line circuit facilitates the efficient delivery of system wide sequential commands. 

The EtherNet/IP in-cabinet bus solution reduces interface components through use of single pair Ethernet (IEEE Std 802.3cg-2019 10BASE-T1S) and reduces node cost via multidrop cabling that spans a single cabinet with one interface per device and one switch port that supports many devices. Cost is further reduced via cables that use composite network and control power to eliminate separate parallel runs. The select line for topology eliminates configuration switches by enabling discovery based on relative position and allows for direct connection with programming tools during assembly for parameterization. Assembly time is lowered by eliminating most wire or cable preparation with insulation displacement (piercing) connectors. Nodes will also be able to be replaced with compatible nodes of the same type during normal system operation without any engineering tools in a plug and play manner. 

This will be made possible through reduced hardware requirements enabled by UDP-only EtherNet/IP communication, usage of single pair Ethernet, and shared in-cabinet external power and cabling. Adding low-level in-panel devices to the network will enable the benefits of additional remote diagnostics, asset information and parameterization capability, automatic node topology discovery, and plug and play device replacement. 

A3 Comes Together As One Organization

No, I have not been on vacation this week. Hannover Messe—from the comfort of my office in Illinois. No walking 10 miles a day. No padding the frequent flyer miles. No German food (my wife could have but chose not). In one interview today I was told that the digital format with ease in connections and conversations has worked out well for him. Those of us in America just had to somewhat adjust our clocks to Central European Time zone.

Here’s a short news piece out today. It’s been coming for a time. Today is the big day.

A3, which represents more than 1,100 member companies active in the automation industry, combines nearly 50 years of leadership and strong relationships within the robotics, machine vision, motion control & motors, and artificial intelligence communities to create the leading automation trade association. Under the new A3 brand, anyone interested in automation can take full advantage of the new home on AUTOMATE.ORG—from education and safety, connecting with new customers and suppliers, training, getting started, and more. Additionally, with just one membership, companies looking to maximize their involvement will have access to even more benefits.

A3 President Jeff Burnstein explains why the change, and how will combining the existing associations—the Robotic Industries Association (RIA), AIA – Advancing Vision + Imaging, Motion Control and Motors Association (MCMA) and A3 Mexico—into one A3 help organizations looking to benefit from automation.

As we grew through the years, it became increasingly difficult to explain how the individual associations differed from each other, why companies had to join multiple associations, and why they remained separate at all in a world where companies are looking for automation solutions that often involve all of these technologies and more.

Look at all the technology advances that did not exist when we first started out as the Robotic Industries Association (RIA) in 1974: mobile and collaborative robots, smart cameras, embedded vision systems, deep learning, simulation, remote operation, AR/VR technologies, sophisticated grippers, 3D printers, and more.

So, four years ago, board members of the individual associations met in Atlanta and decided that the challenges faced by each group were the same. They recommended that we explore merging into one front-facing brand that would attract companies not just in our current technology spaces but also in areas like artificial intelligence, 3D printing, and other automation technologies underrepresented in our association. The technology world is changing, and we had to change along with it.

The culmination of that effort is our united Association for Advancing Automation. Anyone interested in how to successfully apply automation technologies, from small companies just starting their journey, to experienced users expanding their applications, has a new home.  This new home features a robust offering of valuable benefits for automation suppliers, integrators, users, consulting firms, technical schools, universities, start-ups and more.  

Come join us as we learn to use automation to make the world a better place.

Follow this blog

Get a weekly email of all new posts.