Partnerships, Open Connectivity, OT Expertise Highlight Rockwell Automation Perspectives Day

Partnerships, Open Connectivity, OT Expertise Highlight Rockwell Automation Perspectives Day

Yesterday was the media/analyst kick-off for the 28th Automation Fair event sponsored by Rockwell Automation. Piecing together information from my 1:1 interviews and presentations to the group, major themes for the week seem to be importance of partnerships, open connectivity, and historical OT expertise. Although Rockwell has made a few acquisitions, executives all emphasized the importance of partnerships for filling out the portfolio.

Rockwell Automation continues to show good growth in sales and profits. This week will set an attendance record with almost 20,000 attendees expected.

News releases

Rockwell and Accenture

Rockwell Automation and Accenture’s Industry X.0 announced plans to team up to develop a digital offering to help industrial clients move beyond existing manufacturing solutions to transform their entire connected enterprise.

The engagement is designed to capitalize on the expertise of both companies to deliver new capabilities for greater industrial supply chain optimization. By providing customers with a single, trusted provider of digital solutions, the collaboration will enable clients to more effectively leverage the Industrial Internet of Things (IIoT) and ultimately drive measurable growth outcomes.

To date, the collaboration has yielded, among other early-stage successes, a prototype for supply chain management designed to deliver supplier cost optimization and an improved ability to track the exact movements of products – two particularly important areas of investment for industrial companies seeking growth.

“Our customers are looking for measurable business outcomes when they invest in our software, products, and solutions. Together with Accenture, we will be able to help industrial companies quantify the financial benefits of their investment and to capture this value at speed and scale,” said Blake Moret, Rockwell Automation Chairman and CEO. “By teaming up, we reduce complexity, reduce risk, and achieve better results with comprehensive enterprise-wide expertise.”

Rockwell Automation will provide industrial automation technology and domain expertise, including FactoryTalk InnovationSuite IIoT software, and analytics solutions. It will also bring network services, operational technology security, and application development, installation, integration and support.

Accenture will provide enterprise business and technical capabilities, including consulting, analytics, application development, systems integration, change management and support.

Rockwell Automation and ANSYS

Industrial companies now have access to a streamlined, holistic, end-to-end solution for design, automation, production and lifecycle management, thanks to a new strategic partnership between Rockwell Automation and ANSYS, a leader in simulation software.

ANSYS and Rockwell Automation will help customers design simulation-based digital twins of products, processes, or manufacturing. Historically manufacturers would dedicate time and money to develop and test physical product prototypes. Now customers can design and test through simulation to accelerate development and analysis, improving product quality, and reducing testing time across their organization.

Virtual simulation on the front-end of production is just one way customers save time and money. Co-innovation between Rockwell Automation and ANSYS allows customers to benefit through the entire digital thread. Once a machine or production line is running, manufacturers can create a digital twin of their full manufacturing process to create and test virtual “what-if” scenarios. This is crucial in the industrial space, where manufacturers need to change line configurations quickly to adjust to market demands. Now customers can understand an outcome without disrupting physical assets, resulting in faster time-to-market and large cost savings.

The partners believe in what these joint solutions can deliver. In fact, Rockwell Automation will accelerate its own internal new product and process development using ANSYS’ engineering simulation software. Rockwell Automation expects improved product quality and reduced testing time across the organization.

Digital Partner Program

Businesses that are digitally transforming their operations need an ecosystem of partners that can help them simplify technology deployments and quickly achieve goals like higher productivity. The new Rockwell Automation Digital Partner Program connects companies to expertise and solutions from market leaders like Accenture, Microsoft, PTC, ANSYS, and EPLAN to streamline the implementation and enhance the quality of digital initiatives.

Through the Digital Partner Program, businesses can consult with industry advisors to create roadmaps for their digital initiatives and learn how industrial IoT concepts like digital twin, the factory of the future and a connected workforce can improve their uptime and efficiency. During implementation, businesses will have access to integrated hardware, software and turnkey systems from industry leaders that improve business performance leveraging their existing assets.

Upcoming PlantPAx DCS System Release

From the control room to the board room, process system users face persistent challenges. Traditional and proprietary DCS systems are limited in their ability to modernize, which introduces risks and costs. Keeping equipment online can be difficult with limited system capabilities. Driving business improvements can be complicated and costly without access to key information.

The latest release of the PlantPAx distributed control system (DCS) was announced at the Process Solutions User Group (PSUG) event emphasizing each phase of the plant lifecycle. The release is planned for the summer of 2020.

This release introduces state-of-the-art process controllers that improve scalability and skid integration as well as provide a simplified, low-cost architecture due to higher controller performance. Embedded native process objects help reduce engineering costs and drive consistency in projects. New cybersecurity capabilities and system certifications help ensure safer and more secure operation.

“We have listened to a wide range of customers, including members of our customer advisory board, who identified the key issues driving their lifecycle costs,” said Jim Winter, director, Global Process Business, Rockwell Automation. “With PlantPAx 5.0, we extended the capability of our modern DCS approach and added innovative capabilities to deliver a smarter, higher performance, more cost effective, future-proofed system.”

Partnerships, Open Connectivity, OT Expertise Highlight Rockwell Automation Perspectives Day

LF Edge New Projects, Members Collaborate at Open Source Edge

The Linux Foundation and its LF Edge project continues to gain momentum. Here are two new open source announcements.

In short:

  • “Baetyl” and “Fledge” join LF Edge ranks as newest projects, expands LF Edge’s reach across geographies and industries
  • IOTA Foundation, SAIC Foundation (TESRA), Thunder Software, and Zenlayercommit to innovating at the open source edge by joining as members
  • LF Edge helps open source move to commercialization with Akraino RI, EdgeX Foundry Edinburgh release and Open Glossary of Edge Computing v2.0

LF Edge, an umbrella organization within the Linux Foundation that aims to establish an open, interoperable framework for edge computing independent of hardware, silicon, cloud, or operating system, announced addition of two new projects and four new members.

Baetyl, an existing project contributed by Baidu and previously known as “OpenEdge,” extends cloud computing, data and services seamlessly to edge devices. Fledge, an existing project contributed by Dianomic and previously known as “Fog Lamp,”  is an open source framework and community for the industrial edge focused on critical operations. Baetyl and Fledge join the organization’s founding projects: Akraino Edge Stack, EdgeX Foundry, Home Edge, Open Glossary of Edge Computing, and Project EVE. Concurrently,  IOTA Foundation, SAIC Foundation (TESRA), Thunder Software, and Zenlayer join as General members.

“It’s incredible to witness such strong industry support for collaborative innovation to create an open source framework at the edge,” said Arpit Joshipura, general manager, Networking, Automation, Edge & IoT, the Linux Foundation. “In just nine months, LF Edge has seen tremendous growth across the board. We couldn’t be more pleased to welcome our newest members and projects.  Added expertise in industrial edge, manufacturing, energy, and more brings the community and ecosystem closer to a more comprehensive edge stack, delivering shared innovation across technology sectors at the edge.”

Launched in January of this year, LF Edge’s seven projects support emerging edge applications across areas such as non-traditional video and connected things that require lower latency, and  faster processing and mobility. By forming a software stack that brings the best of cloud, enterprise and telecom, LF Edge helps to unify a fragmented edge market around a common, open vision for the future of the industry.

About the Newest Projects

Previously known as “OpenEdge” and initiated by Baidu, Baetyl is China’s first open source edge computing platform and is now part of the LF Edge umbrella of projects. It  seamlessly extends cloud computing, data and services to edge devices, enabling developers to build light, secure and scalable edge applications. The result is stronger processing power delivered to edge devices like smart home appliances, wearables and other IoT devices.  Baetyl joins LF Edge as a Stage 1 project.

“In the era of 5G and IoT, edge computing will have tremendous opportunities to play a role in all fields and industries,” said Watson Yin, Vice President of Baidu and the General Manager of the Intelligent Cloud business group. “As a founding member of LF Edge, Baidu Intelligent Cloud decided to donate Baetyl, the intelligent edge computing framework, to the community, hoping to reciprocate the open-source community while continuously contributing cutting-edge technologies to the global technology ecosystem.  The leading edge-computing technology and framework will further accelerate the implementation of cloud + AI in a wider range of industries with a bigger scale and lead the global AI industry into a new chapter of industrialized production.”

Fledge is an open source framework and community for the industrial edge focused on critical operations, predictive maintenance, situational awareness and safety. Contributed by Dianomic and formerly known as “FogLAMP,” Fledge is architected to integrate IIoT, sensors and modern machines all sharing a common set of administration and application APIs with industrial “brown field” systems and the cloud. Fledge developers build smarter, better, cheaper industrial manufacturing solutions  to accelerate Industrial 4.0 adoption. Fledge joins as a Stage 1 project.

Fledge works closely with both Project EVE and Akraino. Project EVE provides system and orchestration services and a container runtime for Fledge applications and services. Fledge’s verticals (manufacturing, energy, etc.) are starting to roll out 5G and private LTE networks; using Akraino blueprints, Fledge applications and services can be consistently managed as they utilize 5G and private LTE networks.

“The LF Edge’s efforts for an open, interoperable framework for the edge is especially needed for the industrial factory, plant and mine where most every brown field system, piece of equipment or sensor uses its own proprietary protocols and data definitions,”  said Tom Arthur, CEO and co-founder of Dianomic Systems. “Fledge was architected and built with the help of suppliers and operators in energy, oil and gas, manufacturing, mining, food processing and pharmaceutical industries.  Being designed specifically for the industrial edge, Fledge is the ideal LF Edge framework for industrial operators, system integrators and equipment providers to embed, deploy, contribute and build a thriving industrial open source community.”

“OSIsoft has been building software to break down the silos in industrial systems but with IoT these silos are multiplying to smart equipment, new sensors, and many other sources of data. We have supported the construction of Fledge by Dianomic Systems.  Fledge is an open source tool that presents these data to the outside world and look forward to vastly increasing the scope of data that we can all ‘see.’ This is integral to the fields of automation, energy conservation, safety and health,” said Pat Kennedy, Founder and CEO OSIsoft.

Partnerships, Open Connectivity, OT Expertise Highlight Rockwell Automation Perspectives Day

AVEVA World Conference All About Digital

I’m at the airport with my brain shot from all the (non-digital) information I picked up during the past two days of the AVEVA World conference in Orlando.

To be sure, this is the “New” AVEVA. It was formed when the existing engineering and design software company accepted an investment from Schneider Electric whereupon Schneider gained a 51% share and AVEVA gained the Schneider software businesses which included Wonderware, Avantis, InduSoft, and more. These latter companies were buffeted from one corporate brain fart to another for a while.

So, people now ask me, “How’s it going?”

These integrated companies seldom really work out to the extent that corporate PR would have you believe.

In this case, the integration probably exceeded expectations. The conference was well attended and buzzing with energy. I did not meet a customer attendee who wasn’t pleased with the conference and what they were getting out of it. Unlike many conferences, the breakout sessions were packed.

Overall, I am positive that I was seeing the fruition of visions I had heard from a variety of Wonderware executives as well as visionaries like Peter Martin and Chris Lyden from Foxboro (once a part of Invensys and combined–sort of–with Wonderware).

When my brain can wrap around all that I learned, I’ll post many details of the various parts–Engineering, Monitoring and Control, Planning and Operations, and Asset Performance.

My last interview was with Patrick Pando, VP of Cloud sales, who left me with one last tidbit, “Artificial Intelligence isn’t a thing. It’s what we have before we have solved the problem, at which time it is merely the solution.”

Like my last podcast where I pondered AI, which, I said, is neither artificial or intelligence.

You can see pictures and some comments on my Twitter stream @garymintchell and #AVEVAWorld.

Partnerships, Open Connectivity, OT Expertise Highlight Rockwell Automation Perspectives Day

Taking a Digital Journey

Keynoters have a tough time with originality these Digital Days with everyone emphasizing Digital Transformation. Steve Lomholt-Thomson, chief revenue officer of AVEVA, took us on a Digital Journey this morning. Setting the tone of the three days of AVEVA World Congress (North America edition).

Three technology trends to watch: an IoT boom; cloud/empowered edge; and, AI / ML. The theme is digital. The Digital Organization discovers its Digital DNA, figures out how to build that Digital DNA through people who challenge the status quo; and then figures out how to track talent flow.

Which all starts us on our Digital Journey. On this journey, we unify end-to-end data, connect data silos taking an wholistic view of the business, and then visualize our assets and supply chain. I believe implied in all this is the company’s product AVEVA System Platform. The company touted six customer stories with at least five of them (and probably the sixth) all leveraging System Platform.

Oh, and the only time the “W” word was used referred to past tense.

Other areas of the company were highlighted:

Focus on assets–asset performance management including how to use machine learning (ML) and artificial intelligence (AI) for predictive analytics (predictive maintenance.

How to combine it all into a Digital Twin–bringing the design lifecycle and physical lifecycle into congruence.

Recently hired head of North America business, Christine Harding, interviewed customers from Campbell’s (soup/snacks), Quantum Solutions (integration project at St. Louis/Lambert airport), and Suncor (Canadian oil sands).

I have the rest of today and then tomorrow to take deeper dives into many of these topics. If there is anything you want me to ask, send a note.

Partnerships, Open Connectivity, OT Expertise Highlight Rockwell Automation Perspectives Day

Vision Inspection Powered by AI

Artificial Intelligence, or AI, is not necessarily the dystopian technology portrayed in books and movies. Although neither artificial or intelligent, AI can be a powerful tool in the engineer’s kit.

Recently Carl Palme of Neurala chatted with me introducing the company and what it means by AI in its vision systems. We both have some sheet metal work in our backgrounds, so we found common cause with one of the powerful applications—finding small surface anomalies.

There is also company news. In short:

  • IHI Corporation Selects Neurala to Enable Industrial Visual Inspection and Analysis Powered by AI
  • One of the Largest Global Heavy-Industry Manufacturers Partners With Leader in Automated Visual Inspections to Build Vision AI-Powered Industrial Solutions

AI-powered visual inspection pioneer Neurala announced a partnership with IHI, one of the largest manufacturers in the world.

IHI is a leading producer of aircraft engines and turbochargers for vehicles and industrial machines, along with additional transport-related machinery and more. Neurala’s automated visual inspection platform will be deployed as a key component of IHI’s workflow, improving manufacturing optimization and enabling more efficient industrial inspections.

“Automation is an area of critical focus as we further strengthen our reputation as the leading manufacturer of transport-related machinery worldwide,” said Ms. Nobuko Mizumoto, Director of IHI Corporation. “Today, we are collecting data on our workflow that needs to be carefully analyzed. AI-assisted data analysis is the future of manufacturing processes, and Neurala has the industrial and manufacturing inspection expertise we require in an AI solution. As we lead IHI into Industry 4.0, we are proud to partner with Neurala to deploy a reliable AI that can function in settings that are subjective and change rapidly, without requiring any downtime on our production lines.”

IHI will leverage Neurala’s automated visual inspection platform to review product and workflow processes, cementing its reputation as a leader in safety and efficiency. AI-powered inspections allow manufacturers to accelerate new initiatives without sacrificing a gold standard of quality workmanship. IHI will use Neurala’s Brain Builder, the first cost-effective AI tool that allows users to build, deploy and analyze custom vision AI solutions with instant feedback on performance. Brain Builder simplifies the process and reduces the time to deployment in subjective settings, using on-the-fly learning to increase accuracy as the user adds data.

“We are thrilled to partner with IHI as we illustrate the critical role AI will play in manufacturing, improving efficiency in a field in which optimization is essential,” said Massimiliano Versace, co-founder and CEO of Neurala. “We look forward to building upon our strong presence in the APAC region through an industry leader like IHI. IHI selected Neurala to bolster its offerings as the industrial sector continues to evolve; our partnership will demonstrate the value of implementing AI to solve challenges of visual inspection on factory floors and to improve automation.”

Neurala is the company behind Brain Builder: a SaaS platform that dramatically reduces the time, cost and skills required to build and maintain production-quality custom vision AI solutions. Founded in 2006, Neurala’s research team invented Lifelong-DNN (L-DNN) technology, which reduces the data requirements for AI model development and enables continuous learning in the cloud or at the edge. Now, with customers in the industrial, drone, robotics, and smart devices verticals, Neurala’s technology has been deployed on 53 million devices globally.

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