by Gary Mintchell | Apr 25, 2017 | Automation, Internet of Things, Operations Management
Let’s talk augmented reality and Internet of Things (IoT) today.
The first day of Hannover Fair began with much buzz about the Dell / Linux Foundation announcement (see yesterday’s post) about the open source “unify the IoT” project. But that buzz died off after people digested the news and determined that for the time being it was not going to disrupt the industrial world.
I have only a little time between appointments today, so I’ll do a quick recap of some highlights.
OPC Foundation has brought me along to investigate and write about what’s happening with OPC UA and especially with Time Sensitive Networks (TSN). This will not be easy–I see the OPC Foundation logo everywhere. More on this later.
I devoted much time to the Microsoft stand yesterday and again already today. It had the “OPC wall” showing a number of products serving OPC data. Microsoft’s play is moving OPC UA to the Azure cloud. It also showed integration with Time Series Insights, a real-time data base. It also has an IoT suite and recently added IoT Central which is an SaaS application that walks customers through the process of setting up analysis and visualization of the operations data through the OPC UA connection to Azure.
Microsoft had many partners showing authentic working applications of its Hololense augmented reality product–mostly for the enhancement of service technicians including TetraPak and Thyssen Krupp among others.
SAP took me for a walk around its IoT wall. It is building a system where, if all other suppliers opt in and put all their documentation and data into the SAP cloud, then it can serve up a variety of operations and predictive information to operators and maintenance.
ABB announced a partnership with IBM Watson to help customers improve productivity.
Parker has brought all of its products into a network uniquely called Voice of the Machine–an interesting take on IoT.
There’s more, but I’m late for another appointment.
by Gary Mintchell | Feb 24, 2017 | Automation, Internet of Things, News, Operations Management, Safety, Software, Technology
Connections, services, augmented reality. Three technology directions and three companies that contacted me last month to point out some cool things going on, often beneath the radar. One of them just raised a bunch of VC money, though. I think you’ll be hearing more.
Now that I’m catching my breath from a couple of intense weeks with the ARC Forum and then the Industry of Things Conference, I have time to look at some new directions.
Knowledge Connected
Omnity uses the tagline Knowledge, connected. It accelerates the discovery of otherwise hidden, high-value patterns of interconnection within and between fields of knowledge as diverse as science, medicine, engineering, law and finance.
More than 2,500 scientific papers and 2,200 patent applications are published every day. Just the last five years of most scientific and engineering fields have produced on the scale of 100,000 documents. Reading these one an hour would take 50 years, a professional lifetime. Pair-wise comparison of these documents at three minutes per comparison would take more than 9,000 years, nearly the length of recorded human civilization. It is impossible to stay current in any field, much less the boundaries between two or more different fields, where most innovation occurs.
Omnity enables research and development professionals in all fields to rapidly and efficiently detect otherwise hidden patterns of relevant document interconnections. Whether for basic research or advanced product development, Omnity allows real-time insight into complex document sets, enabling research and development professionals to efficiently and systematically answer a wide range of questions. Read more here.
I heard about it on the podcast/radio show Tech Nation.
Augmenting Field of Vision
Safety Compass overlays information on your smartphone camera view, enhancing your field of vision. Warnings when and where you need it most—it is with you at work whenever and wherever you are, with coverage for the entire team. Simple, clear functionality with interactive hazard information suits any workplace size.
- Sign in and Select Your Site
- Supervisors can add a site or specific area on site within minutes.
- Adding hazard information is easy, simply follow the prompts to identify issues quickly.
- Workers can then sign in with secure login details and select from any number of relevant worksites.
- Scan Your Location for Hazards Using Augmented Reality
- The Safety Compass uses intuitive augmented reality to communicate hazard information to users in the field.
- Using the phone’s GPS and accelerometers the app superimposes real time information onto the camera view that adapts and compensates for worker’s field of vision.
- View Hazards Site-Wide
- By accessing the worker’s physical location, the app presents vital information on present dangers straight to the worker’s phone, avoiding the necessity of bulky safety manuals to locate and manage risk.
- A worker’s position is shown in relation to hazards, and workers can zoom, tilt and pan across a detailed site map.
- Access In-Depth Safety Information
- Workers receive critical site information well before they enter a hazardous area, allowing them time to prepare for safe work practices and overcoming the challenges of reading large volumes of complicated text in dark, shifting, loud or crowded environments.
- Additional safety information including video content can be added for more detail.
Frameworks of Applications
MuleSoft Agility starts with an application network according to MuleSoft. Mobility, Cloud services, the Internet of Things are creating incredible opportunities for business — but they’re raising customers’ expectations. MuleSoft builds application networks: seamless frameworks of applications, data sources, and devices connected by APIs, whether on-premises or in the cloud. They speed up app launch and modification cycles, make it easier to secure and manage access, and ultimately enable companies to do more — and faster — with less.
Leverage the power of API-led connectivity for a complete connectivity solution for digital business. Connect and orchestrate data on IoT devices, across devices, or with back-end applications. Leverage open standards and developer-friendly tools for speed and productivity. Connect to devices using out-of-the-box transport protocols like Zigbee and MQTT. Adapt Anypoint Platform to fit IoT architecture, not the other way around. Achieve full flexibility with a hybrid architecture and extensibility to connect future technologies.
MuleSoft recently received a large investment. Look for more from it.
by Gary Mintchell | Jan 18, 2017 | Podcast
Another manufacturing podcast has been published. You can subscribe on iTunes or other places or subscribe on YouTube and watch me talk.
This one discusses Tech Trends I’ve picked up on for 2017. Most are connectivity oriented, others expand our powers. Intelligent devices, conversational systems, augmented reality, blockchain. One I forgot is the coming IEEE standard on Time Sensitive Networks.
Anything you can think of to add?
by Gary Mintchell | Nov 14, 2016 | Automation, News, Operations Management, Software, Technology
I put on the pair of magic glasses. Immediately I was transported to a magic land of another reality. I saw things floating in front of me. I could walk around objects and view them from every angle, but I couldn’t touch them.
There was a white dot. I focused on the dot and brought my hand up to eye level forming a fist with fingers on top. Then I opened my fist like a jasmine bud you drop into hot water to make fragrant tea. And a computer screen appeared before my eyes. I raised a finger, pointed to a button, brought my finger down and then back up as if clicking. And a machine started.
No, I had not smoked something. (Although people suspect that in my days at university… well that’s another topic for another day!)
Perhaps you’ve seen the TV ads for the Samsung phone with Virtual Reality (VR) goggles? I was wearing a real product–the Microsoft Hololense. This is Augmented Reality (AR). I could see people walking through the first machine. I could see the actual machine in the second scenario. I controlled the fan speed of the real machine without touching anything. People watching would only see me waving my hand.
Yes, this was last week in Atlanta at Automation Fair sponsored by Rockwell Automation. At a stand called modestly enough The Future of the Connected Enterprise, they showed these working examples of AR in a manufacturing setting.
Innovation
Let’s be honest. In 20 Automation Fairs I’ve attended, I’ve never felt like I’ve seen the bleeding edge of technology. Cool new products? Sure. Rockwell kept advancing with the times. The Logix engine was an advance in the state of the art followed by Studio 5000. But that has been some time ago. This year just felt differently.
First there was a live demo during the media day that included information solutions. Next was the Innovation Zone demo of AR. Finally was a dive into Information Solutions–something initially highlighted by new CEO Blake Moret.
First an admission and some definitions. I stole the headline of the piece from both ControlGlobal and Automation World. I think I saw it in both places on the Web last week. Now the description–Rockwell calls “Software” its software for HMI, programming, and the like. What really has been building is “Information Solutions.” More accurately, the headline should have been, “Rockwell Automation, An Information Solutions and Services Company.”
An Information Solutions Company
Information Solutions and Process Solutions are headed by the same VP/GM, John Genovesi. Process had been growing for several years, but it seems to have leveled off lately. Information Solutions was front and center featured this year. My industry research this year revealed that IS accounts for the bulk of revenue increases within the “Connected Enterprise” strategy. And that makes sense.
One of the deep-dive interview opportunities offered me this year was the Information Solutions group. Spokesperson Khris Kammer told me that there were four pillars to discuss this year–Scalable MES, Scalable Analytic, Connected Services, and Collaboration/Teams. I’ll have more detail on product releases from the first two. Connected Services was touted by Moret during our interview.
The traditional challenge for MES has been its monolithic nature. If you want MES, you must buy a big chunk. Rockwell has been working on this customer challenge and barrier to entry. Rockwell introduced “suites”, but that did not address the entire problem. Now are “fit-for-purpose” apps–quality, production, performance. Read more below.
Analytics became the domain of data scientists through “Enterprise Manufacturing Intelligence” (EMI) which was a spin-off from enterprise Business Intelligence. Rockwell partners with Microsoft PowerBI, but it also worked on the scalable aspect to bring customers in a little at a time. Built upon existing products Historian and VantagePoint, developers built Analytics for Devices and Analytics for Machines–a cloud-based broader solution. Read more below.
Connected Services blends service in networks, security, and managed services. This has been a growing part of Rockwell’s business and now receives the attention and focus of landing as part of the Connected Enterprise strategy.Collaboration features a Web-based, HTML5 app called TeamOne. The team demonstrated it to media in perhaps the first live demo at a Rockwell keynote. Figuring that pretty much everyone already brings a smart phone to work, this app is IT-friendly and allows chatting, information access, video capability, and more among selected members of a team. These personnel may be in the same area, scattered around a facility, or even remote if necessary.
Scalable Analytics
“Our Connected Enterprise vision has always had analytics and collaboration at its core,” said Genovesi. “As we expand our Information Solutions offerings, a primary goal is to make analytics more approachable and right-sized for the customer. New analytics solutions help our customers move ahead on their Connected Enterprise journey, no matter where they are today.”
The new offerings expand capabilities for analytics across the plant floor for devices, machines and systems, as well as throughout the enterprise. In this approach, analytics are computed and gain context closest to the source of decision at the appropriate level in the architecture to return the highest value – from edge devices to the cloud on a variety of new appliances, devices, and on- or off-premise cloud platforms.
FactoryTalk Analytics for Devices appliance provides health and diagnostic analytics from industrial devices. It crawls your industrial network, discovers your assets and provides analytics by transforming the data generated into preconfigured health and diagnostic dashboards. The system also delivers “action cards” to your smartphone or tablet if a device requires attention.
At the machine level, FactoryTalk Analytics for Machines cloud application provides equipment builders access to performance analytics from deployed systems to help support their customers via the FactoryTalk cloud. For manufacturers, this capability capitalizes on connected technologies to help drive higher availability and output while reducing maintenance costs.
Rockwell Automation now provides a predictive maintenance solution that can predict failures before they happen and generate a maintenance work order to avoid costly downtime.
Scalable MES
Rockwell Automation has released the following applications, with more to come in the future:
FactoryTalk Production Application a scalable MES solution that addresses the challenges associated with enforcing processes in manufacturing. This application integrates with ERP, and tracks the order and recipe parameters necessary for production.
FactoryTalk Quality Application allows manufacturers to easily and efficiently model and enforce their plant’s in-process quality regimens at a scalable rate. Manufacturers can use the Quality application on a project basis and scale up when value is proven.
FactoryTalk Performance Application is a modular application that assists manufacturing companies with factory efficiency and production improvement. By providing visibility into the operations performance, this application allows for lean and continuous improvement, preventive manufacturing, improved asset utilization and operational intelligence.
Each expanded MES application is implemented on thin clients for a modern user experience and reduced, IT infrastructure cost. Users can add on each application to their current framework, helping protect their current investments while realizing these additional benefits.
by Gary Mintchell | Sep 21, 2016 | Automation, Internet of Things, News
Hannover Messe brought a slice of its automation trade show to this year’s International Manufacturing Technology Show (IMTS)—a venue known for huge machine tools. This was the second time, and it seems to be gaining some traction. Most exhibitors seemed to be central European, but there was a presence from a number of other North American automation companies not to mention many from Asia.
I stopped by a large number of stands. Below are five that had press releases new for the show. Opto 22 was at the show with an opportunity to see its recently released product with a RESTful API in the real plastic, so to speak. That plus a promised MQTT support maintains Opto’s usual spot as an early adopter, if not first adopter in many cases, of IT technologies in its OT products. I also stopped by to talk with Tom Burke and Stefan Hoppe at the OPC Foundation stand. Its news was reported here last week.
(My two-day silence was caused by travel to California and participating in the Inductive Automation Ignition Customer Conference. More on that later.)
Companies addressed below:
- Dell Technologies
- Beckhoff Automation
- Bedrock Automation
- Universal Robots
- Carbon (3D printing)
Dell Technologies
Appearing at IMTS in the automation hall for the first time, Dell Technologies showed its IoT Gateway and Embedded capabilities along with several partners that help it provide a complete Internet of Things solution from data collection through storage, analysis, and uploading to the cloud.
The major solution thrust for Dell thus far in its first year of existence has been predictive analytics especially for predictive maintenance applications. One of the featured partners was IBM Watson, using the famed supercomputer power for predictive analytics and EAP—its predictive maintenance solution.
Eigen showed a real-time quality application with in-process inspection. Some real-time analytics are performed in the gateway before sending data asynchronously to the cloud for further analysis.
Software AG, a partner from the beginning, provides a predictive maintenance software module that provided high speed streaming analytics in an ice cream factory. The module can also create service requests, see anomalies, order spare parts.
Beckhoff Automation
Check me out in these cool Microsoft Hololense Augmented Reality (AR) glasses. In this demo, I could see live data streaming from a robotic application. Beckhoff also showed support for MQTT and AMQP transport technologies (it also has OPC UA embedded), an Internet of Things coupler to Microsoft Azure cloud, and power over Ethernet on EtherCat P.
Bedrock Automation
Bedrock Automation has built an entirely new automation and control platform from the ground up. Security is designed in, even to the point of designing and manufacturing its own chips. It offers single, double, and triple redundancy, IEC 61131 programming along with a powerful function block editor that brings it into the DCS world. And it features software configurable I/O, software configurable serial module (5 to a card can be RS-232, RS-422, RS-485), and software configurable Ethernet card (think Profinet, EtherNet/IP, etc.).
At IMTS it announced its new intelligent, standalone power supply. The SPS.500 Secure Power Supply provides deep trust cyber security authentication and onboard intelligence for diagnostics and secure Ethernet communications. Encased in a NEMA 4X sealed aluminum enclosure, users of any PLC, SCADA RTU, PAC or DCS can retrofit to the new SPS.500 inside or outside enclosures, anywhere in a plant and in harsh environments.
Additional features include:
- Ethernet and OPC/UA communications, enabling local or remote monitoring of power supply health for greater system reliability and plant safety
- A powerful cyber secure microprocessor and onboard memory for diagnostics and software-defined functionality
- A built-in redundancy module, which simplifies installation and increases reliability by eliminating the need for an external redundancy module
- Two built-in, software-configurable Form C contact relays, which provide operating and diagnostic status
Universal Robots
One of the big things in automation this year is collaborative robots, or cobos. A leader in this area is a new entrant—Universal Robots. This Danish company showed its products at IMTS. It also announced two unique new initiatives.
- Universal Robots+: an ecosystem of products and applications, users choosing accessories, end-effectors, and software solutions from Universal Robots+, both distributors and end-users, get high security and predictability that applications will run well from the start.
- +YOU: a unique, free-of-charge developer program, offering a powerful marketing and support platform for the flourishing eco-system of UR-robot application developers.
Alongside the launch of Universal Robots+, a new update for the robot arm’s operating software has been published. The new release (Software Version 3.3) includes updates such as the Profinet IO device functionality. The new compatibility with Profinet protocols opens up numerous additional areas of deployment and activities for robots. “A key feature of the update supporting the Universal Robots+ platform is the ability for providers to now offer solutions that interface seamlessly with the UR software,” says Østergaard.
Carbon 3D
Carbon 3D announced new funding from strategic investors toward the goal of bringing additive technology to more customers transitioning from prototyping-only use cases, to applications requiring final production quality parts with great surface finish, broad and expanding material options and the plans to transition to mainstream manufacturing. A Silicon Valley 3D printing company working at the intersection of hardware, software and molecular science, Carbon also plans to offer its proprietary CLIP technology internationally and is accelerating production to meet worldwide demand for its M1 printer.
The expansion is supported by $81 million from new investors GE Ventures, BMW, Nikon and JSR, as well as existing investors, bringing Carbon’s funding total to $222 million. More details of additional strategic investors involved in this round of financing will be announced in 2017 along with details of their manufacturing projects that utilize Carbon’s technology.
