Present and Future of SCADA

Present and Future of SCADA

Last month I wrote an article about whether SCADA is the future industrial technology given its enabling of the Industrial Internet of Things.

Then I wrote a piece that I hoped would stir up some controversy over SCADA suppliers and business models. Didn’t get much response, though.

This week I had an opportunity to discuss and learn more about these topics. I’ve been in Folsom, CA at the Inductive Automation “Build” Conference. I could have gone to the Profibus meeting in Phoenix as I’ve done for 12 or more years. But I had already committed to Inductive before I received notification of that event.

Schneider Electric Software (Wonderware) only informed me of its conference, also this week, a few weeks ago. Once again, I was committed to this trip. I’m trying to learn what is going on there. I’ve seen a couple of news releases. I thought there was going to be a “show daily” but I’ve seen nothing.

This is the third Inductive Automation user conference. I had heard good things about the last two. About 400 people attended this year. Conference sessions were packed—maybe because they limit the number of sessions. Some conferences are so broad and have so many sessions that it is unusual for a session to have more than 20 attendees. Not so here, where sessions were lively and packed with 100 or more.

Training

Inductive Travis CoxTravis Cox, co-director of sales engineering, highlighted the many applications publicized at the conference using the company’s Ignition software. The company has long held training sessions at its Sacramento and now Folsom headquarters. Answering demand for training that did not require a week’s missed work and travel expenses, Inductive built the online Inductive University. This site had 4,000 new users during past year. It has also initiated global training centers–run by integrators.

 

 

Inductive RobotAn engineer at partner INS built a homemade robot using Ignition as control and HMI platform.

 

 

 

 

 

Tech trends

Chief Strategy Officer Don Pearson discussed the company vision of empowering people through unlimited connections.

Unlimited connections thoughts lead to thoughts of the Industrial Internet of Things. Pearson acknowledged hype on IoT. He dubbed it “a network of intelligent computers, devices, and objects that collect and share data, aggregated in the Cloud, and sent to users. But he noted that raw data is of low value. Analysis is needed for making decisions and providing solutions. A four-step chart became the meme of the conference—data, information, knowledge, wisdom/innovation. “At the end of the day, some human must be empowered,” he concluded.

Taking a poke at existing HMI/SCADA suppliers, Pearson noted in 2003 when Inductive started competitors said it’s a mature industry and there is no innovation left. But they innovated. Competitors said there was no way to get growth out of SCADA (see my blog posts referenced above). But Inductive Automation has been growing consistently since its founding now numbering 100 people.

Connecting

Inductive Steve HechtmanSteve Hechtman, founder and president, said IIoT seems to be about data acquisition. Ignition is an enabling technology. The three parts of an IIoT system include open connectivity, unlimited storage, agile applications. Of the three, the last one is vital. And not just development but also deployment. Open connectivity in Ignition includes MQTT and OPC UA at the core. As for the store part, “Ignition is the king” working well with such standard databases as MySQL, PostgreSQL, IBM db2, Microsoft SQLServer, Oracle, and MariaDB. “Ignition doesn’t care if you use Oracle or Amazon or Azure.”

Regarding agile, Hechtman referred to Metcalfe’s Law—Network Value=the square of connected users. Ignition’s technology and pricing model reflect the company mantra of three 10s—10 times as much for one tenth of the resource, and ten times as fast.

Hechtman concluded, “Our mission is to create industrial software that empowers our customers to swiftly turn great ideas into reality by removing all technological and economic obstacles.” And executing that, Inductive is the “fastest growing SCADA company in the world.”

deployCamp Innovative Manufacturing Software Conference Cancelled

deployCamp Innovative Manufacturing Software Conference Cancelled

I’m sorry to report that the deployCamp conference has been cancelled. I heard from Elliot and Andy. There wasn’t enough early uptake on it.

That is too bad. Conferences are hard work, but I’d love to see an independent developers conference. Company conferences are fine if you’re all customers and want to learn the latest. But a place for developers to come and talk freely and learn cool techniques would be valuable for our space.

Maybe we can get a few more interested people to back it.

The Silicon Valley model was good, but there is such a critical mass of people within a 50-mile radius. There is no central locus for manufacturing software. We’re scattered all around the country.

If you have any ideas, pass them along.

Present and Future of SCADA

Automation Conferences and Jim Pinto

I have a potpourri of items to start the day. In the morning I leave for a week serving at the Tijuana Christian Mission. We will do a variety of service projects including building a section of a cinder-block security wall at its Rosarito orphanage site. We will do some work at the women’s shelter. We will also have some “real” Mexican tacos and check out the Pacific Ocean. I will be writing ahead, but there may be some gaps.

ABB

I decided that I just had too much going on along with watching my budget to attend this year’s ABB Automation and Power World event in Houston. This is the first one I’ve missed. And, yes, I do feel some withdrawal pain. What little news I’ve seen so far says that attendance is about 8,000. That is fantastic. I have seen no other news so far.

There were a couple of press releases in general. I subscribe to news feeds using Feedly on my iPad. I scan hundreds of items a day. Unfortunately, whatever Web technology ABB uses, when I click on the teaser lead in to the story to go to the Website, nothing happens. I’ve reported it to ABB several times in the past. For now, I don’t tweet or write up these items–I can’t see them.

Jim Pinto on Tolerance

My friend Jim Pinto who once wrote a monthly column on automation for me has switched his outlook on life. He has been tackling social problems lately in his new blog.

The latest edition is an impassioned plea for tolerance. He talks about treating other people with dignity. Certainly that is a life skill that will help you become successful except in the most toxic of organizational environment. But certainly successful as a person.

The piece did send me in search of a book in my library from the late 60s called “A Critique of Pure Tolerance.” For you philosophers, you might get just a sniff of Kant in the title. Rightly so. Three philosophers contributed essays–a Hegelian, a Kantian, and a positivist. One author was Robert Paul Wolfe. I can neither remember the other two or find the book right now. The point was (throwback to anti-VietNam protests) that sometimes you really shouldn’t tolerate the thoughts of others. I just offer that as a token of meaningless debate.

Real news from Dassault

Dassault Apriso 40Just received this update. By the way, I think these pre-configured apps are the beginning of the future for manufacturing software. Seems Apriso is making us smart–at least according to the press relations manager. Version 4.0 of Dassault Systèmes’ DELMIA Apriso Manufacturing Process Intelligence (MPI) application suite is now available. New Maintenance, Logistics and Warehouse Intelligence Packs add visibility to another 200+ new KPIs.

Manufacturers operating globally are challenged to accurately measure analytics across sites to identify “best-in-class” performance. MPI 4.0 now offers 700+ pre-configured, built-in measures and KPIs within seven DELMIA Apriso Intelligence Packs. Intelligence Packs are pre-configured to work out-of-the-box with existing Apriso products (or may be integrated with other vendor products) to deliver the industry’s most robust EMI solution for global manufacturing excellence.

MPI 4.0 now offers Maintenance, Logistics and Warehouse Intelligence Packs, in addition to existing Production, Machine, Labor and Quality Intelligence Packs.

Advanced manufacturing strategies

There is one thing that puzzles me. Does anyone care about the variety of “smart manufacturing” theories and initiatives that take up so much room in magazines and blogs these days? I keep asking and writing, but the response is muted.

Granted, the European initiatives, principally Industrie 4.0, seem to be supplier driven. The US counterpart, Smart Manufacturing, has a government component, but is largely academic backed by some private companies who wish to take advantage of a pool of Ph.D. candidate researchers. It does talk about building a platform. However, the commercial impact is still in the distant future.

Just checking in. I’m working on a paper. If you have anything to contribute, I’m all ears.

Manufacturing IT Event Plans Unveiled

Manufacturing IT Event Plans Unveiled

MESA International

MESA International

Just in from MESA International regarding its 2015 conferences. Yes, that’s plural. MESA has partnered with Industry Week magazine for several years in order to participate with the IndustryWeek Best Plants Conference & Expo.

The thinking goes along the lines that this venue attracts attendees whose positions include plant manager to director of manufacturing. These are the people most interested in the direction of the company’s Manufacturing IT direction and implementation.

The Americas Board-of-Directors for MESA International announced its North America events include plans to co-locate its annual conference within the IndustryWeek Best Plants (IWBP) Conference & Expo. The MESA conference will be held at the Charlotte Convention Center in Charlotte, North Carolina, USA, May 4 – 6, 2015. Registration for the MESA community will open mid-December 2014.

The theme of the MESA North American Conference is “Advancing. Manufacturing. IT.” and will focus on highlighting the business value of solving plant and enterprise-level manufacturing challenges with Information Technology (IT)-based solutions.

The MESA event consists of one dedicated track of speakers within the IWBP schedule-of-events, an exhibitors’ pavilion (the MESA ‘Manufacturing Meets IT’ Pavilion) within the IWBP Expo hall, and several MESA unConference sessions in Monday’s IWBP pre-conference workshops.

Commenting on the decision to co-locate with IWBP, Dennis Brandl, Chairman of MESA’s Americas Board, said, “The business leaders who read IndustryWeek want to know how modern Information Technologies, when properly understood and utilized in their operations, can change their manufacturing business for the better. I encourage them to join us in North Carolina to learn how leading companies are using advanced manufacturing IT solutions and to interact with others on the same journey to improved operations.”

Future Process Industry Plans

MESA is currently looking for the right venues and locations in the second half of 2015 that address the diverse makeup of its members. Brandl added, “Batch and continuous processes are equally important to MESA as is discrete manufacturing. Many companies have combinations of all of these processes, and supporting the right events that represent the breadth of these processes is the right way to cement and advance the MESA community.”

Commenting on the events plans in North America for 2015, Mike Yost, MESA President, said, “Everyone has a ‘Manufacturing-IT Strategy’. If it’s not clear to everyone in your organization – including the business value of your approach – you need to know the industry professionals that make up the MESA community. So, mark your calendar for May and stay tuned for more details about a fall event.”

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