by Gary Mintchell | Feb 17, 2017 | Automation, Internet of Things, Operations Management, Process Control
Three major automation companies laid out new products and services based on exploiting all the connections found in today’s industrial world. Senior executives presented to a press conference and later I had a chance to talk a little with most of them.
Honeywell
Paul Bonner, Honeywell Connected Plant Vice President of Consulting and Data Analytics, introduced the company’s Honeywell Connected Plant (HCP) business, a holistic approach to addressing the challenges of industrial customers. HCP leverages the power of the Industrial Internet of things (IIoT), machine learning, and big data analytics; coupled with Honeywell’s first-principles and empirical modeling technologies and deep process domain expertise. This new business brings together HPS’ Advanced Solutions, Honeywell UOP’s Connected Performance Services (CPS), and Digital Transformation organizations. He will also highlight the Honeywell Sentience cloud platform and INspire partner ecosystem.
Bonner told me that the big thing is that customers are beginning to accept the cloud. Honeywell’s solution, like most of those found in industrial applications, is built on Microsoft Azure.
Another part of the initiative is a collaboration with Seeq, one of three such partnerships for it. This joint development agreement will help customers minimize unplanned shutdowns, maximize output, minimize safety risk and optimize supply chain strategies.
“Honeywell’s deep domain knowledge and capabilities in process optimization, data consolidation, storage and asset monitoring combined with Seeq’s technology help us to identify and solve previously unsolvable problems,” said Shree Dandekar, senior vice president and general manager, Honeywell Connected Plant. “Our goal is to create an effective solution that securely captures, aggregates and analyzes data, and then leverages a vast ecosystem to provide a higher level outcome for our customers. This ecosystem includes leading equipment vendors, process licensors, OEMs and other industry experts.”
“We see this collaboration between Honeywell and Seeq as beneficial to continuously improving how we serve our customers with the latest advanced software and analytics,” said Steve Sliwa, CEO and co-founder, Seeq Corporation. “Honeywell provides key infrastructure to collect and securely store data, while we embed decades of domain knowledge into advanced analytics for more business value, faster. This collaboration will help us provide our customers with new insight through transformative capabilities that lead to more rapid decision-making and process optimization.”
Yokogawa
Since announcing its mid-term business plan, Yokogawa has been accelerating its transformation, including developing new solutions to increase customers’ value. Satoru Kurosu, Director and Executive Vice President, Yokogawa Electric Corporation presented Yokogawa’s new vision to support customers’ best-in-class operating performance and its solution business roadmap to maximize the synergistic effects of strategic acquisitions. In addition, Andrew Howell, CEO, KBC Advanced Technologies announced a unique co-innovation solution designed to provide new perspectives that can help end users strengthen their asset value and overcome challenges.
KBC, a wholly-owned subsidiary of Yokogawa Electric Corp., launched the KBC Co-Pilot Program (“Co-Pilot”). Just as the co-pilot of an aircraft is there to assist the pilot with additional knowledge and to step in and help at times of intense activity, the KBC Co-Pilot is there to remotely support the plant with expertise and insight supplementing the plant’s own capabilities and resources, thus assuring that it achieves its full potential.
The KBC Co-Pilot Program will assure asset owners and operators that their simulation and planning tools are always up to date, and that the actions taken by their operators result in best possible process performance and safe operation of equipment within recognized limits now and into the future.
KBC has recently integrated its operations with those of two other Yokogawa business units– Industrial Knowledge and Soteica Visual Mesa– to bring together all KBC Co-Pilot
Program capabilities under one organization. The first KBC Co-Pilot solution is for the
remote performance monitoring of oil refinery facilities such as crude distillation units, fluid catalytic crackers, and catalytic reformers.
Key elements of this solution are:
- Real-time data connection to the plant using Web*Technician data-as-a-service
- Automatic recalibration of Petro-SIM rigorous simulation model against actual plant
data
- Automatic LP vector updates from recalibrated model
- Regular health check of unit performance vs plan and vs potential
- Consulting and assistance to implement recommended changes
- Reset of baseline operating plan due to major changes in external impacts such as economics, demand, asset capabilities
Siemens
Jagannath Rao, Sr. Vice President, Data Services, Siemens U.S, presented the
company’s MindSphere industrial cloud infrastructure as an essential element on the path to the digital enterprise. Connectivity on the production floor and acquiring and analyzing data can provide significant opportunities for businesses.
But, how can a manufacturer store, manage, and gain value from the large data
that can be acquired from their machines and production lines? Without a proper infrastructure for data management, implementing the benefits of data-driven intelligence will have very limited possibilities.
This is a comprehensive platform that I saw previewed last year at Hannover in Germany. I have written about Mindsphere a couple of times before here and here.
by Gary Mintchell | Jan 18, 2017 | Podcast
Another manufacturing podcast has been published. You can subscribe on iTunes or other places or subscribe on YouTube and watch me talk.
This one discusses Tech Trends I’ve picked up on for 2017. Most are connectivity oriented, others expand our powers. Intelligent devices, conversational systems, augmented reality, blockchain. One I forgot is the coming IEEE standard on Time Sensitive Networks.
Anything you can think of to add?
by Gary Mintchell | Dec 12, 2016 | Automation, Education, Manufacturing IT, Networking, Technology
Industrial IP Advantage has launched an eLearning course focused on IT/OT integration for Industrial Ethernet. This is the fourth in a series of training courses designed to meet the emerging needs of control engineers and IT professionals tasked with deploying a secure network architecture. These courses are jointly developed by Cisco, Panduit and Rockwell Automation and available on the Industrial IP Advantage website.
Controls engineers have the plant-level domain knowledge needed to identify and analyze new industrial technologies that will help improve production efficiency and flexibility. Meanwhile, IT engineers have the domain knowledge needed to present actionable information where it is needed within an enterprise and throughout the value chain. This new course provides both with a sufficient level of knowledge to collaboratively architect a smart, integrated control system.
“Convergence between the IT and OT worlds is demanding new skills and knowledge,” said Ricardo Borlone, product manager at Precision Inc. “These self-paced courses are filling the skills gaps, and allow each participant to advance in their own time, rhythm and learning capacity. I especially enjoy this training format as it provides me the opportunity to focus on areas that match my interest and needs.”
The online training brings together the combined knowledge, best practices and application-specific expertise of three industry leaders to help engineers build a holistic IP-based network architecture. The courses are designed to help engineers drive design decisions from the device-level to the enterprise-wide network, leveraging interactive, scenario-based training on topics, such as logical topologies, protocols, switching and routing, security, physical cabling and wireless considerations.
The four available courses include:
- Courses 1 and 2: Designing for the Cell/Area Zone
- Course 3: Designing for Industrial Zone
- Course 4: IT/OT Integration
The full training program is offered for $350 on the Industrial IP Advantage website.
“A critical mass of industrialized networking technology is now available. And for many manufacturers, the real challenge is finding qualified staff to design, deploy and maintain these networks,” said Paul Brooks, networks business development manager, Rockwell Automation. “The eLearning courses offered by Industrial IP Advantage are designed to help fill this skills gap.”
“Building a skilled and competent workforce ready to deploy a converged architecture presents businesses with more than just greater connectivity. It offers tremendous productivity gains, process efficiencies, and business value,” said Paul Taylor, senior manager, Cisco.
“A structured, engineered approach to assessing, designing, deploying and monitoring the physical infrastructure is necessary to ensure that investments in critical manufacturing networks deliver optimum performance,” said Ryan Lepp, director of business development, Panduit. “These new training courses help both IT and OT professionals work together to deliver optimal network performance with adherence to industry standards.”
Industrial IP Advantage is a community established by Cisco, Panduit and Rockwell Automation – three like-minded organizations joining together to educate the market on the benefits of Ethernet, Internet Protocol and EtherNet/IP. Industrial IP Advantage was formed in cooperation with ODVA, the organization that manages and commercializes the EtherNet/IP specification and standard.
The vision of Industrial IP Advantage is enabling smart manufacturing with a workforce that is fully prepared to accelerate the transformation to secure information architectures with best practices, education and training that drive IT/OT convergence.
by Gary Mintchell | Nov 28, 2016 | Automation, Technology
Rockwell Automation was all about Connected Enterprise at Automation Fair 2016. Festo joined in the fun showcasing seamless connectivity with Rockwell Automation’s factory automation and process automation architectures in such areas as:
- IO-Link Premier Integration
- Ethernet/IP
- Integrated Architecture Builder (IAB)
- Studio 5000 Software with L5K export
- World class training
Ethernet/IP is the primary interface node for Festo pneumatic solutions, which now extends to the sensor level with process data, service data, and events information because of IO-Link Premier Integration. The IO-Link section of the Festo Flexible and Modular Automation exhibit features products that facilitate top down/bottom up integration.
Encompass products on display include the Festo CTEU bus node for easily adding Fieldbus connectivity to pneumatic valve terminals. Fieldbus connectivity to valve terminals also significantly reduces installation and engineering costs. The CTEU bus node inexpensively integrates Rockwell PLCs with multiple Festo valve terminal models, including MPA-L and the VTUG. Since a single CTEU node serves two valve terminals, it contributes to lower inventory requirements and simplifies logistics.
The MPA-L is a modular valve terminal suitable for most pneumatic applications for discrete and process automation. The high flow rate to size ratio makes for universal applications from food and beverage packaging to semiconductor fabrication. MPA-L can run pressure and vacuum, with multiple zones. The VTUG is an electrical terminal for solenoid valves. It provides diagnostics via fieldbus and has up to 24 valve positions. Festo valve terminals offer two functions on a single valve positon for greater functionality in a small footprint terminal.
Also on display are the IO-Link integrated SDAT analog sensor for reporting the piston position of a pneumatic cylinder and the VPPM proportional pressure regulator with IO-Link for greater data transfer and diagnostic information availability. IO-Link Premier Integration provides the data foundations to Industry 4.0 concepts and Industrial Internet of Things IIoT functionality.
The highest level of safety
Festo features the Encompass product MS6-SV-E soft start and quick exhaust valve which can be used with GuardLogix Integrated Safety applications. MS6-SV-E reduces pressure quickly and reliably and builds up pressure gradually in industrial pneumatic systems. The pneumatic system safety device is a self-testing, redundant system conforming to the requirements of EN ISO 13849-1. Thanks to the 2-channel design and its monitoring, the device fulfills category 3 and 4 requirements, which enables a performance level “e” to be attained – the highest safety level.
21st Century mechatronic training
Festo Didactic, one of the world’s leading providers of mechatronic training, showcases in the Festo Flexible and Modular Automation exhibit its curriculum supporting Rockwell PLCs. The Festo Didactic product and service portfolio offers customers holistic education solutions for all areas of manufacturing technology and process automation, such as pneumatics, hydraulics, electrical engineering, production technology, mechanical engineering, mechatronics, CNC, HVAC, and telecommunications.
by Gary Mintchell | Nov 22, 2016 | Automation, Manufacturing IT, Networking, News, Technology
Last week was GE Digital’s Minds + Machines Conference in San Francisco. This Industrial Internet (or Internet of Things to the rest of us) gathering showcases the latest of GE’s digital portfolio–including GE Automation and Control (the successor to GE Intelligent Platforms, successor to GE Fanuc Automation, whew).
Jim Walsh
Rich Carpenter
I tried to arrange my schedule to make it out there, but there had been too many trips in Sept., Oct., and Nov. for my time and expense budget to make it. So, we had a conference call meeting with Jim Walsh, President and CEO of GE Automation & Controls, and Rich Carpenter, Product GM of Control Platforms also at GE Automation & Controls. We talked about the Industrial Internet, digitalization, and new products.
Included in my news below are additional news from the M+M event including acquisition and product news.
The point most interesting was Walsh and Carpenter discussed the edge device of the network as the controller (PLC). (See the graphic) Almost all of the other companies I talk with are developing an edge device separate from the controller. Carpenter described the closed loop control as “see-think-do”, and then the Industrial Internet plus Predix (GE’s cloud-enabled software product) analytics adds an “optimize” loop to the controller. It can then reflect back on experience and make changes as necessary.
Take for example large pumps in a water/wastewater application. They, of course, are energy consumers. By adding analytics from Predix, the controller could be modified to operate in a more energy efficient manner. One example proved out a $1.5 million per year savings. Another benefit is productivity improvements which Walsh said they had witnessed personally. They referred to the Industrial Internet Control System (IICS), which I will discuss later [Note: much like my Automation Fair update, this one will be long, because there is so much.]
And now, on to the news.
- GE releases new suite of Predix applications and services; introduces the Predix System
- Acquisition of Bit Stew Systems enables efficient data ingestion for industrial applications
- Acquisition of Wise.io strengthens machine learning and data science capabilities for Predix and enables enhanced Digital Twin development
- Meridium acquisition places GE in the lead for Asset Performance Management app development; acquisition of ServiceMax positions GE to lead in service transformation
- Ecosystem expands with independent software vendor program to speed industrial application development; more than 19,000 developers now building on Predix
- Digital orders on track to exceed $7B, a growth of 25%+ in 2016
- Digital thread productivity exceeds $600 million and accelerating into 2017
In 2016, orders from GE’s portfolio of software solutions are on track to climb 25%+ to more than $7 billion. Demonstrating the strength of Predix within GE, digital thread productivity will exceed $600 million, accelerating into 2017.
“The opportunity for industry is now,” said Bill Ruh, Chief Digital Officer of GE and CEO, GE Digital. “The Industrial Internet is profoundly transforming how we operate and our ability to deliver greater productivity for GE and for our customers. Connected machines, coupled with deep machine learning, are more powerful than anything we have seen. These strategic investments in both the Predix platform and our partners continue to attract industrial companies and provide them with tools they need to embark on their own digital industrial transformations.”
EXTENDING PREDIX FROM THE EDGE TO THE CLOUD
GE unveiled a new suite of software and applications.
This release will focus on expanding the platform and scaling development of Digital Twins – virtual representations of physical assets that comprise the world’s industrial infrastructure – through Predix apps and toolkits.
This new set of components can run on a variety of operating systems, devices and form factors – from sensors and controllers to gateways, server appliances and the cloud – making Predix a distributed system for the Industrial Internet and a complete “edge-to-cloud” offering.
GE also launched new Predix-based solutions, designed to help customers harness the power of the Industrial Internet:
Current, designed to analyze and optimize energy use and operational efficiency use across lighting, HVAC and other systems.
Digital Substation, extends maintenance optimization to the electricity grid.
Health Cloud, Cloud-enabled patient outcomes are linking clinical feedback to transformative radiology pathways.
Predictive Corrosion Management, a new Asset Performance Management (APM) solution that provides continuous inspection data and cloud-based analytics of pipe conditions to help operators manage corrosion-related risk.
Digital Power Plant software for gas, steam and nuclear plants, which features new tools to help customers reduce unplanned downtime by up to 5%, reduce false positive alerts by up to 75%, and reduce operations and maintenance costs by up to 25%.
Digital Hydro Plant, a suite of apps combining both software and hardware solutions designed to support Hydro customers globally, helping them get the most out of assets over the lifetime of a plant.
ACQUISITIONS
GE Digital announced it has acquired Bit Stew Systems to bring its data intelligence capabilities to Predix and other industrial solutions. Bit Stew applies its machine learning and artificial intelligence (AI) capabilities to automate the process of data modeling, mapping and ingestion, accelerating time to value for customers, such as BC Hydro, Pacific Gas & Electric and Scottish & Southern Energy. This acquisition will help GE Digital provide a solution to organize large amounts of data through efficient data organization at the edge or at the source of the data – the asset.
GE Digital also acquired Wise.io, a leading machine learning and intelligent systems company. This acquisition will enable GE Digital to further accelerate development of advanced machine learning and data science offerings in the Predix platform. The Wise.io team deepens GE’s machine learning stack and will spearhead innovative solutions in GE’s vertical markets to develop its machine learning offerings.
GE also announced a program dedicated to independent software vendors (ISVs), aimed at spurring development of industrial solutions and extending the reach of the Predix platform. Through these partnerships, GE will share its industry expertise and allow partners to use Predix as the building block for new industrial applications to enhance various components of industrial operations – such as maintenance, content development and asset management.
Inaugural launch partners include: Box, Decisyon App Composer, Entercoms, Ericsson, Mobideo, Nurego, OAG Analytics, Pitney Bowes and Splunk. The addition of ISVs enhances the growing ranks of the GE Digital Alliance Program, which launched in February. The alliance program now boasts more than 270 partners around the world, including major enterprise players such as AT&T, EY, Intel, Microsoft and Tata Consultancy Services (TCS).
GE’s Industrial Internet Control System
GE’s Automation & Controls business introduced GE’s new Industrial Internet Control System (IICS) at its 2016 Connected Controls Symposium at the company’s Global Research Center in Niskayuna, NY. IICS delivers new levels of productivity for industrial assets and processes by integrating controls with Industrial Internet analytics – at scale yet modular and flexible for industrial settings worldwide.
Early IICS adopters report a +7% gain in asset performance and 22% increase in efficiency. By leveraging GE’s deep domain and controller expertise, the IICS solution empowers customers to improve operational efficiency, optimize production and unlock new revenue opportunities.
The system utilizes GE’s Field Agent technology as the gateway between the asset and the Industrial Internet. Field Agent provides a rugged, pre-configured solution for secure data collection and conveyance from the machine to fuel analytics that improve operations.
GE’s Industrial Internet Control System also includes:
- Industrial Cloud Platform – Provides real time process optimization and control; minimalizes disruption to deployed application; Creates new value over time without having to retrofit
- Secure Cloud Connectivity – Predix ready; Provides secure data collection; Enables advanced analytics; Form factors to meet the need
- Outcome Optimizing Controllers – Real-time control; Defense in-depth security; Decreases time to market; Helps reduce unplanned downtime and enhance system performance
- Mix & Match I/O – Remote, real-time diagnostics; Wide range of communication options; Modularity-simple scalability; Drives improved availability and simplified maintenance
- Professional Services – Real Time control; Security at its core; Decreases time to market; Helps reduce unplanned downtime and enhance system performance
- Intelligent Apps – Real Time Control; Security at its core; Decreases time to market; Helps reduce unplanned downtime and enhances system performance
IICS features dual or quad core configuration which provides safe and secure communication with either cloud-based or locally hosted algorithms and applications.
Two structural innovations make the new solution “future proof” for customers, who want hardware assets to be long-lived but remain optimally functioning.
- Industry-first Hypervisor control technology that separates operations from software so that the software can be upgraded without affecting the physical controller, allowing the hardware to stay in place and up to date.
- ComExpress processor technology that allows the processor to be updated as needed, again without replacing the controller. This is critical to support the growing computational power available from the Industrial Internet, including GE’s Digital Twin predictive model for optimizing assets with minimal interruption.
