Digital Ecosystems Re-Shaping Markets for Manufacturing

Digital Ecosystems Re-Shaping Markets for Manufacturing

Accenture 2015 Tech TrendsThis report from Accenture looking at technology trends that will affect manufacturing among other businesses shows how people outside of the depths of automation, manufacturing, production arena are amazed by many technologies that we take for granted.

Check out the list of five trends, though. We already do some, but there are others that we will be adopting. Do you have your plans, yet?

Accenture report

Annual technology forecast highlights 5 technology trends affecting tomorrow’s digital businesses.

In its annual outlook of global technology trends, Accenture has identified a 180-degree shift to what it calls the “We Economy” that is re-shaping markets and changing the way we work and live. According to Accenture Technology Vision 2015, pioneering enterprises are tapping into a broad array of other digital businesses, digital customers and even digital devices at the edge of their networks to create new digital “ecosystems.”

These leading companies have already begun using technology to transform themselves into digital businesses and are now focusing on combining their industry expertise with the power of digital to reshape their markets. These businesses see great potential to make a difference – and a profit – by operating as ecosystems, not just as individual corporate entities, and driving the emergence of the “We Economy.”

This shift to the “We Economy” was confirmed in a related Accenture global survey of more than 2,000 IT and business executives, which found that four out of five respondents believe that in the future, industry boundaries will dramatically blur as platforms reshape industries into interconnected ecosystems. While 60 percent of those surveyed said they plan to engage new partners within their respective industries, 40 percent said they plan to leverage digital partners outside their industry and 48 percent said they plan to engage digital technology platform leaders.

“In last year’s Technology Vision report we noted how large enterprises were reasserting leadership in their markets by adopting digital to drive their processes more effectively and transform how they go to market, collaborate with partners, engage with customers and manage transactions,” said Paul Daugherty, chief technology officer, Accenture. “Now that digital has become part of the fabric of their operating DNA, they are stretching their boundaries to leverage a broader ecosystem of digital businesses as they shape the next generation of their products, services and business models to effect change on a much broader scale.”

The Accenture Technology Vision 2015 report offers examples of how, in the rapidly growing Industrial Internet of Things – i.e., the interconnection of embedded computing devices within the existing Internet infrastructure – companies are using digital ecosystems to offer new services, reshape experiences and enter new markets. This is supported by the Accenture survey, which found that 35 percent of respondents are already using partner APIs to integrate data and collaborate with business partners, with an additional 38 percent planning to do so. One example is Home Depot, which is working with manufacturers to ensure that all of the connected home products it sells are compatible with the Wink connected home system – thereby creating its own connected home ecosystem and developing potential new services and unique experiences for Wink customers.

Philips is taking a similar approach, teaming with Salesforce to build a platform to reshape and optimize the way healthcare is delivered. The envisioned platform will create an ecosystem of developers building healthcare applications to enable collaboration and workflow between doctors and patients across the entire spectrum of care. The ecosystem to achieve these improved outcomes is vast including electronic medical records as well as diagnostic and treatment information obtained through Philips’ imaging equipment, monitoring equipment, and personal devices and technologies.

Accenture Technology Vision 2015 notes that by tapping into digital ecosystems, Home Depot, Philips and other companies have the ability to grow and generate new sources of revenue in ways they could not achieve alone. The report also highlights five emerging technology trends that reflect the shifts being seen among the digital power brokers of tomorrow:

  • The Internet of Me: Our highly personalized world. As everyday objects are going online, so too are experiences – creating an abundance of digital channels that reach deep into every aspect of individuals’ lives. The range of emerging channels that companies report they are using or experimenting with to engage customers includes wearables (cited by 62 percent of survey respondents), connected TVs (68 percent), connected cars (59 percent) and smart objects (64 percent). Forward-thinking businesses are changing the way they build new applications, products and services, and reaping benefits as a result. To gain control over these access points to individuals’ experiences, businesses are creating highly personalized experiences to both engage and exhilarate customers — but having to do it while making sure to not violate customer trust. The majority (60 percent) are seeing a positive return on their investment in personalization technologies. Companies that succeed in this new “Internet of Me” will become the next generation of household names.
  • Outcome Economy: Hardware producing hard results. Intelligent hardware is bridging the last mile between the digital enterprise and the physical world. As leading enterprises come face-to-face with the Industrial Internet of Things, they are uncovering opportunities to embed hardware and sensors in their digital toolboxes and using these highly connected hardware components to give customers what they really want: not more products or services, but more meaningful outcomes. In fact, 87 percent of survey respondents acknowledged a greater use of more intelligent hardware, sensors and devices on the edge of networks, leading organizations to increasingly shift from selling products or services to selling outcomes. And 84 percent of respondents touted a deeper level of understanding of how products are being used and outcomes customers want resulting from embedded intelligence in products. These “digital disrupters” know that getting ahead is no longer about selling things, but about selling results. This is the new “outcome economy.”
  • The Platform (R)evolution: Defining ecosystems, redefining industries. Digital industry platforms and ecosystems are fueling the next wave of breakthrough innovation and disruptive growth. Increasingly, platform-based companies are capturing more of the digital economy’s opportunities for growth and profitability. In fact, 75 percent of survey respondents believe the next generation of platforms will be led not by large tech companies but by industry players and leaders. And nearly three-quarters (74 percent) are using or experimenting with industry platforms to integrate data with digital business partners. Rapid advances in cloud and mobility are not only eliminating the cost and technology barriers associated with such platforms, but opening up this new playing field to enterprises across industries and geographies. In short, platform-based ecosystems are the new plane of competition.
  • Intelligent Enterprise: Huge data + smarter systems = better business. Until now, advanced software has been geared to help employees make better and faster decisions. But with an influx of big data – and advances in processing power, data science and cognitive technology – software intelligence is helping machines make even better-informed decisions. This is the era of software intelligence where applications and tools will take on more human-like intelligence, according to eighty percent of our respondents. And 78 percent of respondents believe software will soon be able to learn and adapt to our changing world and make decisions based on learned experiences. The next level of operational excellence and the next generation of software services will come out of the latest gains in software intelligence, which will drive new levels of evolution and discovery, propelling innovation throughout the enterprise.
  • Workforce Reimagined: Collaboration at the intersection of humans and machines. The push to go digital is amplifying the need for humans and machines to do more, together. The majority of survey respondent companies (57 percent) are adopting technologies that enable business users to complete tasks that previously required IT experts, such as data visualization. Advances in natural interfaces, wearable devices and smart machines are presenting new opportunities for companies to empower their workers through technology. This will also raise new challenges in managing a collaborative workforce of people and machines. Seventy-eight percent of the executives surveyed agree successful businesses will manage employees alongside intelligent machines – ensuring collaboration between the two. And 77 percent of respondents believe that within three years, companies will need to focus on training their machines as much as they do on training their employees (e.g., using intelligent software, algorithms and machine learning). Successful businesses will recognize the benefits of human talent and intelligent technology collaborating side by side – and will embrace both as critical members of the reimagined workforce.

“Rather than simply focusing internally, on improving their own operations, successful companies are looking externally to create and become part of digital ecosystems,” said Daugherty. “They’re beginning to see the importance of selling not just products and services, but outcomes — and that requires weaving their businesses into the broader digital fabric that extends to customers, partners, employees and industries.”

For nearly 15 years, Accenture has taken a systematic look across the enterprise landscape to identify emerging IT trends that hold the greatest potential to disrupt businesses and industries. For more information on this year’s report, visit www.accenture.com/technologyvision or follow the conversation on Twitter with #TechVision2015.

About the Methodology

Accenture’s Technology Vision is developed annually by the Accenture Technology Labs. For the 2015 report, the research process included gathering input from the Technology Vision External Advisory Board, a group comprising more than two dozen executives and entrepreneurs from the public and private sectors, academia, venture capitalists and startup companies. In addition, the Technology Vision team conducted nearly 100 interviews with technology luminaries, industry experts and Accenture business leaders. The team also tapped into the vast pool of knowledge and innovative ideas from professionals across Accenture, using Accenture’s collaboration technologies and a crowdsourcing approach to launch and run an online contest to uncover the most-interesting emerging technology themes. More than 1,700 Accenture professionals participated in the contest, contributing valuable ideas and voting on others’ input.

In parallel, Accenture Research conducted a global survey of 2,000 business and IT executives across nine countries and 10 industries to capture insights into the adoption of emerging technologies. The survey identified key issues and priorities for technology adoption and investment. Respondents were mostly C-level executives and directors, with some functional and line-of-business leads, at companies with annual revenues of at least US$500 million, with the majority of companies having annual revenues greater than US$6 billion.

 

Control Systems Integrators Set Meeting

Control Systems Integrators Set Meeting

 

CSIA LogoControl system integrators and industry suppliers from around the globe will gather in Washington, D.C., U.S., April 29 – May 2 for the CSIA 2015 Executive Conference. This is a conference I’ve never been able to work into my schedule, but reports from many people testify that this is a worthwhile conference. I know that the association has been working hard to promote integrators and to boost their skills.

Economist Alan Beaulieu, president of ITR Economics, will open the conference with his latest economic outlook for manufacturing. This year, Beaulieu will be joined on the stage by Nick Setchell, CEO of Practice Strategies, for a “stump the experts” session, during which attendees can ask the speakers questions on external and internal financial influences on their business. Their presentations will be the first of more than 20 educational sessions offered throughout the three-day event.

New this year are two workshops that will be held in conjunction with the conference. The Best Practices Training workshop will be offered Tuesday, April 28 – Wednesday, April 29, for those who are interested in learning more about the application of CSIA’s best practices to improve their system integration businesses. The training will focus on the management areas that are most challenging for growing integration companies.

A second workshop created for project managers, control engineers and designers will be held concurrently with the Executive Conference. A Commonsense Approach to Automation Upgrades and System Migrations will be offered Thursday, April 30 – Friday, May 1. Workshop participants are invited to participate in all conference social events.

Those attending the conference will have multiple opportunities for networking, including an industry expo, awards banquet and a closing reception during which Executive Director Bob Lowe will be honored. Lowe is retiring in June.

Last year, a record-breaking 538 people attended the conference, including more than 80 system integrators, partners and guests from outside the United States. See the complete details and register at the CSIA 2015 Executive Conference website.

Linux 64-Bit Embedded Control

Linux 64-Bit Embedded Control

NI CERNNational Instruments (NI)announced a collaboration with CERN, an intergovernmental research organization building the world’s largest and most advanced scientific instruments. The objective is to push the standardization of all CERN control systems to Linux 64-bit OSs, with goals to boost system performance, design cost-effective distributed embedded control systems and enlarge opportunities for small and medium enterprises with expertise in NI and open-source technologies.

NI has been working with the European Organization for Nuclear Research, more commonly known as CERN, since the early 1990s on applications that help explain what the universe is made of and how it began. Notable collaborations include the Large Hadron Collider collimation system, where applications developed with LabVIEW system design software control stepping motors on approximately 120 NI PXI systems, and the MedAustron ion beam cancer therapy center, for which CERN received three awards at NIWeek 2013. These common developments have resulted in valuable training for engineers in the fast-growing embedded systems market, and have led to long-term maintainable systems in mission-critical applications.

A recent collaboration between CERN and NI concentrated on CERN’s infrastructure improvement plans. Prior to the public release of LabVIEW support for 64-bit Linux, the Engineering Department (EN) Industrial Controls and Engineering (ICE) Group at CERN, acted as a lead user to help NI define and refine the software features needed to ensure CERN’s success in continuing to use NI tools. By working with CERN early on to learn about its upgrade requirements, NI was able to prioritize key deliverables and gain valuable feedback from CERN to increase the quality of support for 64-bit Linux.

“The EN-ICE Group appreciates the engagement of NI to develop 64-bit software for CERN in a collaborative way,” said Adriaan Rijllart, section leader of the EN-ICE Group. “This very successful initiative is paving the way for exemplary partnerships between fundamental research organizations and industry.”

Shelley Gretlein, director of platform software at NI said “NI is pleased to have advanced lead users like CERN apply their extensive Linux experience in helping NI continue to release leading-edge products.”

In 2014, LabVIEW 64-bit for Linux was officially released to the public. The support for this OS ensures that CERN, as well as a vast majority of other leading-edge research laboratories and projects around the world, can continue to benefit from the increased productivity of LabVIEW in an open and sustainable operational environment.

“NI values the significance and benefits of Linux and continues to invest in R&D to ensure the compatibility of customizable commercial off-the-shelf technologies with open-source platforms,” said Stefano Concezzi, vice president of the scientific research segment at NI.

NI and CERN are committed to accelerating scientific innovation and discovery. “The vision of NI and CERN overlap very much. That vision is to improve society with our technologies,” said Johannes Gutleber, a CERN staff member and senior scientist.

Operations Management Software Features Integrated Scheduling

This press release from a company new to me came from a PR person whom I have known for years. So, I trust him to not feed me much BS (as some try to do). This is from an MES developer called Critical Manufacturing whose product is cmNavigo.

The software sounded interesting, but some words were used in the release that raised my “meter” level. The phrase, “the most modern, comprehensive and unified MES system available for complex manufacturing operations”, just laid there inviting questions. So, I asked. Here is the answer by way of introducing this company and its latest product.

I asked about “most,” “modern,” “comprehensive,” and “unified.” Each of those words are important, but beg for explanation. Here is the response. “Key to the argument is the fact that their system is designed for complex processes used in manufacture of high technology products such as semiconductors, electronics and medical devices. cmNavigo is modern in that it is built on the latest Microsoft platform; it is comprehensive in that it integrates more than 30 MES functions; and it is unified in that all of this functionality is native to cmNavigo, not relying on third parties. They know of no other MES vendor designing for this market that can make all three of those claims.”

That is fair.

By the way, there is a webcast with Julie Fraser moderating  February 19th webinar. Register here.

Press release

Critical Manufacturing, a supplier of integrated manufacturing execution systems (MES) to empower operations of the global high-technology manufacturing industry, introduces cmNavigo 4.0, the industry’s first comprehensive MES software with embedded finite scheduling. By tightly unifying scheduling into critical MES functions in a modern, Microsoft-based operations management system, cmNavigo 4.0 software improves on-time delivery, shortens total cycle time, and makes better use of plant resources.

“As margins in global high-technology manufacturing shrink, many manufacturers are finding that their legacy MES systems don’t have the flexibility and functionality to meet the demands of today’s volatile markets. The new scheduling, quality control, warehouse management, and shift handoff capabilities we are announcing today reflect our commitment to provide the most modern and unified MES solution available,” said Francisco Almada-Lobo, CEO, Critical Manufacturing. “This new functionality will help manufacturers improve cost control, better manage inventory, and boost productivity of advanced, discrete production operations.”

New Scheduling Functionality Optimizes Production to Meet Customer Demand

cmNavigo 4.0 scheduling models plant floor resources and defines the role of each in fulfilling a mix of orders in an optimal near-term time frame, driven by customer demand. Schedules can be weighted around multiple production criteria and key performance indicators, such as minimizing delivery delays, maximizing machine loads, and reducing cycle times.

Built on Microsoft application development layers, the new scheduling application integrates with more than 30 extensible MES applications. These provide visibility and traceability, operational efficiency, quality management, factory integration, operations intelligence, and factory management. The modern architecture empowers operations managers to configure and extend models and define workflows without the need for programming.

Integrating scheduling and other MES functionality so tightly avoids duplication of master data, allows real-time updates across different areas of the plant floor, and eliminates the need to maintain separate interfaces. Other new cmNavigo integrated applications announced today deliver the following capabilities:

  • Lot-based sampling enables automated calendar or time-based sampling of production.
  • Document management provides visualization, control, and approval of shop-floor, operations-related documents.
  • Warehouse management synchronizes exchange of information and material between the warehouse and the plant floor.
  • Durables-tracking simplifies tracking of durable components such as boards, fixtures, tooling and masks, supporting recipe management, maintenance, exception handling, and data collection.
  • A shift logbook enhances both performance and safety by regulating exchange of critical information between shifts.

The new scheduling, sampling, factory management, tracking and logbook features of the software combine to address a wide range of MES needs in semiconductor manufacturing, electronics manufacturing, and medical device manufacturing and other manufacturing industries that might have both high mix and high volume lines. cmNavigo 4.0 software is available now for implementation throughout the world.

2015 Automation, Business, Manufacturing Prognostications

2015 Automation, Business, Manufacturing Prognostications

Jim Pinto w beardLet the debates begin! Jim Pinto has published his 2015 prognostications in the latest JimPintoBlog.

Check out his entire list and enter your thoughts on his blog. I’ll highlight some of his thoughts and add some of my own.

 

Automation Industry Trends

New inflection points will change the leadership lineup.

GM—I do not expect big changes in the automation leadership lineup. Mitsubishi, Rockwell Automation and Siemens are dominant in their home areas and fighting it out in China and India. Siemens has a bit of an edge having been international for a longer period of time. But as automation commoditizes, perhaps some new entrants will grab some share. If Bedrock Automation can market well, watch out for it. On the process side, Invensys is gone, absorbed by Schneider Electric. So the process automation business becomes even more of a minor part of the overall businesses, like ABB, Emerson Process Management, and Yokogawa. The only interesting situation in that market area is Honeywell Process Solutions. But I don’t really expect any change there.

I think 3D printing (additive manufacturing) is a game changer and one of the most important things from last week’s CES. It’s not strictly automation, though.

From Jim:

  • Internet of Things (IoT): The Industrial Internet will transform the next decade. Intelligent sensors and networks will take measurement and control to the next level, dramatically improving productivity and efficiencies in production. Growth in 2015 will be bottom-up, not top-down.
  • Smaller, Cheaper Sensors: Everyone is looking for or working on smaller, cheaper sensors for widespread use in IoT. Expect fast growth for sensors this year.
  • Cloud Computing: Cloud computing technology reduces capital expenditures and IT labor costs by transferring responsibility to cloud computing providers, allowing secure and fast access for data-driven decisions. The significant gains in efficiency, cost and capability will generate continuing rapid growth in 2015.
  • 3D Printing in Manufacturing: Today, do-it-yourself manufacturing is possible without tooling, large assembly lines or multiple supply chains. 3D printing is reshaping product development and manufacturing.
  • Mobile Devices in Automation: The use of WiFi-connected tablets, smartphones and mobile devices is spreading quickly. Handheld devices reduce costs, improve operating efficiency, boost productivity and increases throughput. More and more employers are allowing BYOD (bring your own device).
  • Robotics: Millions of small and medium-sized businesses that will benefit from cheaper robots that can economically produce a wide variety of products in small numbers. The next generation of robots will be cheaper and easier to set up, and will work with people rather than replace them.
  • Control Systems Security: In spite of apprehensions over consumer security breach events, industrial cyber security has mostly been ignored due to lack of understanding of solution costs. Many companies struggle to justify what is seen as added cost to secure their operation. Major security breaches will change this attitude.

Business Technology Trends

Gartner’s top trends for 2015 (3) cover three themes: the merging of the real and virtual worlds, the advent of intelligence everywhere, and the technology impact of the digital business shift. There is a high potential for disruption to the business with the need for a major investment, or the risk of being late to adopt.

Here are the top Gartner trends:

  • Computing Everywhere: As mobile devices continue to proliferate, there will be increased emphasis on the needs of the mobile users. Increasingly, the overall environment will need to adapt to the requirements of the mobile user
  • 3D Printing: Worldwide shipments of 3D printers are expected to grow 98 percent in 2015, followed by a doubling of unit shipments in 2016, reaching a tipping point over the next three years.
  • Advanced, Pervasive and Invisible Analytics: The volume of data generated by embedded systems generates vast pools of structured and unstructured data inside and outside the enterprise. Organizations need to deliver exactly the right information to the right person, at the right time, so analytics will become deeply, but invisibly embedded everywhere.
  • Smart Machines: Advanced algorithms will allow systems to understand their environment, learn for themselves, and act autonomously.
  • Cloud Computing: The convergence of cloud and mobile computing will continue to promote the growth of centrally coordinated applications that can be delivered to any device. Applications will evolve to support simultaneous use of multiple devices.
  • Risk-Based Security and Self-Protection: All roads to the digital future lead through security. Organizations will increasingly recognize that it is not possible to provide a 100 percent secured environment. They will apply more-sophisticated risk assessment and mitigation tools. Every app needs to be self-aware and self-protecting.

GM—My take is that the biggest thing in this area is analytics combined with improved visualizations and dashboards that take advantage of smartphones and tablets. Cloud is here. IoT is here. Security will forever be an important part of business.

2015 Consumer Electronics Show

  • Wearable Devices: The time is right for wearable devices.
  • Practical green tech.
  • Sustainability and transportation: Tesla Model X all-electric SUV with the doors that open like a Delorean. Electric-assisted bike technology; electric scooter with swappable batteries and dashboard analytics.
  • Kid-Tech: Apps to help teach children science, math, and tech. Fun little robots that teach kids computer programming concepts. Drawing, design, and color patterns to help kids learn about robotics and computer programming.

GM—as I’ve already written, autonomous vehicles could be a game changer and 3D printing was huge. The outlier is drones. Who knows where that might go?

Future Prognostications 2015-2025

Here are ten prognostications for the next decade, picked from the World Future Society (7) forecasts, plus other readings and discussions with Futurists.

  • – Education: A major shift to on-line education and certification is already happening, and will continue steadily.
  • – Jobs: Advances in artificial intelligence will eliminate human workers.
  • – Robot Work Force
  • – Middle Class Impasse: delaying retirement, income stagnating
  • – Driverless cars
  • – Speak to Computers.
  • – Robotic Augmentation (exoskeletons)
  • – Health & Well-being: sensors everywhere
  • – Brain scanning will replace juries
  • -Energy: Futurist Ray Kurzweil notes that solar power has been doubling every two years for the past 30 years while costs have been dropping. He says solar energy is only six doublings (less than 14 years) away from meeting 100% percent of energy needs.

GM-There are going to be some disruptions and huge benefits from a number of these. Autonomous vehicles and health advances are fantastic. I wish education would change more quickly that it does. Even those who wish to disrupt education mainly only have the political agenda of “teachers’ unions” and driving down salaries. (Why is it a political agenda to drive down salaries. Shouldn’t we be trying to improve everyone’s lot in life?)

I’m not a fan of Kurzweil. 100% is not realistic—maybe residential, but not everything. Don’t think there’s enough volts there!

I think we are going to need those labor-saving, productivity-enhancing advancements because we’re actually facing a labor shortage in 10 years. Time to start thinking farther ahead.

Humans have a way of adapting to thrive. I am optimistic about the future!

Yes, Jim, I’m with you there!

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