by Gary Mintchell | Oct 1, 2015 | Commentary, Software, Technology
I have heard from friends (non-editors) who attended the Wonderware software conference. I have edited their news items into what I hope is a coherent post. This news includes some significant information that I have not seen elsewhere, yet. I should get my friends to report more. Getting the point of view of users is valuable. I hope you agree.
This also shows what I was talking about Monday where an industry leader under attack can push the envelop a different direction in order to remain fresh and offer customers more.
1) “It’s getting really cloudy.”
They showed off a number of tools, some old, some new that are all based around a cloud platform or at a minimum communication with the cloud. They are continuing to push really really hard the Wonderware Online and Smart Glance products. Talking with Saadi Kermani, the main evangelist for them, they are in continual release mode and have a long list of planned features that will be rolling out over the coming months designed to keep them up with, or exceed, competitive offerings.
“Also the new version of Smart Glance is really nice and very modern look and feel.” The best part about something like smart glance is that it’s a relatively simple product to get up and running for your org. And pretty cost effective to boot. “My personal analysis is that what will make Wonderware Online super valuable is an ecosystem of partners building sophisticated apps in cloud platforms like Azure and others.”
Some other big cloud stuff. They previewed Wonderware Development Studio online. Now you can log on with a web browser, stand up an environment picking and choosing which machines you want, what software is installed on each, how the redundancy is configured, etc. Hit go and in some amount of time..maybe an hour or so… the machines are ready for you to login via remote desktop running on Azure. This seems like a really awesome setup for integrators that don’t want to maintain a bunch of different environments and versions. Supposedly there was no cost to have then configured. “My only concern is the pricing and how easy it might be to run up a $1K bill before you know it. I did ask about the idea of buying the IP and underlying system that did the automation so you can run it on premise. If I remember right the person I was talking to said it might be possible but wasn’t on the current roadmap.”
2) Hello IOT
A guy from Microsoft had a nice presentation on Monday afternoon talking about Azure and how Azure fits into the IOT space. It was a bit high level but I think we need all the education we can get right now.
During the intro sessions on Tuesday John Krajewski discussed a little more about IOT and specifically talked about their new MQTT OI Server. OI Server is the new name they have given to IO drivers. They are doing some different things with packaging and scalability but that’s incidental to the IOT discussion. Back to IOT, they have written a server that can talk MQTT natively so you can seamlessly push and pull data to/from System Platform with other devices talking MQTT just like you would a PLC.
Alvaro Martiniez the product manager admitted it was early Alpha stage for the product but I hope it opened some people’s eyes to possibilities. “I can’t wait to get my hands on it.”
An integrator presentation to a standing room only crowd discussed multiple aspects of IOT. It was really broken into three parts. The first was an overview of 5 of the major protocols one might come across when getting into the IOT space. Next was a technical deep dive on one of the protocols, MQTT. [Gary’s note: At the Inductive conference, I attended a session by one of the developers of MQTT. This is an important protocol, riding atop TCP/IP stack, that can standardize IoT messaging.] Next were 4 or 5 demos showing the use of MQTT inside or integrated with System Platform and the Historian. “My personal favorite was showing how you could build a simple set of code that read MQTT data and sent it directly to the Historian… which in theory means you could have 100% cloud infrastructure for piping device data straight over to the Wonderware Online historian.”
3) Next Gen
They have been working on revamping the System Platform look, feel, and function for the last few years. The 2014 releases have made some pretty big shifts in the functionality space but nothing major expected until the next release. Tim Sowell’s comments about a unified operations center are dead on with the vision.
The biggest change you are going to see.. and they talked about this very publicly so I don’t think I’m giving anything away, is that InTouch is no longer the shell for visualization. It is now essentially a compiled stand-alone app that is build from many panes that you create and configure from within the System Platform Graphics platform. The visualization engine will use the context of the graphics and objects to make navigation easier. “But the bigger concept is that this is now an operations center, not a simple HMI.”
Longer term there should be a play for higher end integrators and pure software plays to develop Apps that plugin to the operations center and provide additional value and context.
Lots and lots of discussion of context. When these apps are run inside the operations center they will automatically know what’s being displayed on the screens and can automatically adjust. A simple example is that you pull up a graphic with a tank farm. Maybe you have a video feed app with live cameras on the tanks and it automatically swaps to the correct camera view. Or you have another pane with customers orders from the ERP so you know what tanker trucks you should be expecting in the next few hours. “While this has technically been possible before I think the key is that they are going to be adding a lot of functionality to make these otherwise standalone functions a first class citizen within the Operations view.”
They are also making big changes in the development environment trying to make the engineering experience more user friendly. To me this is a clear play to make System Platform look a lot less intimidating and make the 15 minute demo a lot easier and more obvious. For high end engineers and integrators this new layout and development method will probably be a turnoff but I think it will help Wonderware tell the System Platform story easier and get newer, less sophisticated, customers on board.
by Gary Mintchell | Sep 29, 2015 | Data Management, Manufacturing IT, Software
I’m still pondering the whole HMI/SCADA market and technologies. I’m still getting a few updates after the Inductive Automation conference I attended in California and the Wonderware conference in Dallas that I missed.
The two have traditionally been referred to in trade publications together.
Today, I think three or four things are blending. Things are getting interesting.
SCADA is “supervisory control and data acquisition.” The supervisory control part has blended into the higher ends of human-machine interface. Data Acquisition software technology is a key platform for what we are today calling the “Industrial Internet of Things.” I’ve heard one technologist predict that soon we’ll just say “Internet.”
Data acquisition itself is a system that involves a variety of inputs including sensors, signal analyzers, and networks. The software part brings it all under control and provides a format for passing data to the next level.
HMI also involves a system these days. Evolving from operator interface into sophisticated software that includes the “supervisory control” part of the system.
Some applications also blend in MES and Manufacturing Intelligence. These applications, often engineered solutions atop the software platforms, strive to make sense of the data moving from HMI/SCADA either using it for manufacturing control or as a feed to enterprise systems.
Wonderware has been an historical force in these areas. Its original competitor was Intellution which is now subsumed into GE’s Proficy suite. The other strong competitor is Rockwell Automation. All three sell on a traditional sales model of “seats” and/or “tags.”
Inductive Automation built from enterprise grade database technology and has a completely different sales model. It is driving the cost of HMI/SCADA, and in some ways MES, down.
Competitors can meet that competition by either pursuing a race to the bottom or through redefining a higher niche. The winner of the race to the bottom becomes the company built from the ground up for low individual sales price.
Wonderware announcements
All of that was just an analyst prologue to a couple of items that have popped up from Schneider Electric Software (Wonderware) over the past couple of days.
To my mind, Tim Sowell is addressing how some customers are taking these platforms to a new level. Writing in his blog last weekend, Sowell notes, “For the last couple of years we have seen the changing supervisory solutions emerging, that will require a rethink of the underlying systems, and how they implemented and the traditional HMI, Control architectures will not satisfy! Certainly in upstream Oil and Gas, Power, Mining, Water and Smart Cities we have seen a significant growth in the Integrated Operational Center (IOC) concept. Where multiple sites control comes back into one room, where planning and operations can collaborate in real-time.”
I have seen examples of this Integrated Operations Center featuring such roles as operations, planning, engineering, and maintenance. But this is more than technology—it requires organizing, training, and equipping humans.
Sowell, “When you start peeling back the ‘day in the life of operations’ the IOC is only the ‘quarterback’ in a flexible operational team of different roles, contributing different levels of operational. Combined with dynamic operational landscape, where the operational span of control of operational assets, is dynamically changing all the time. The question is what does the system look like, do the traditional approaches apply?”
Tying things together, Sowell writes, “Traditionally companies have used isolated (siloed) HMI, DCS workstation controls at the facilities, and then others at the regional operational centers and then others at the central IOC, and stitched them together. Now you add the dynamic nature of the business with changing assets, and now a mobile workforce we have addition operational stations that of the mobile (roaming worker). All must see the same state, with scope to their span of control, and accountability to control.”
The initial conclusion, “We need one system, but multiple operational points, and layouts, awareness so the OPERATIONAL TEAM can operate in unison, enabling effective operational work.”
Intelligence
Here is a little more detail about the latest revision of Wonderware Intelligence to which I referred last week and above.The newest version collects, calculates and contextualizes data and metrics from multiple sources across the manufacturing operation, puts it into a centralized storage and updates it all in near-real time. Because it is optimized for retrieval, the information can then be used to monitor KPIs via customizable dashboards, as well as for drill-down analysis and insights into operating and overall business performance.
“Wonderware Intelligence is an easy-to-use, non-disruptive solution that improves how our customers visualize and analyze industrial Big Data,” said Graeme Welton, director of Advansys (Pty) Ltd., a South African company that provides specialized industrial automation, manufacturing systems and business intelligence consulting and project implementation services. “It allows our customers to build their own interactive dashboards that can capture, visualize and analyze key performance indicators and other operating data. Not only is it more user-friendly, it has better query cycle times, it’s faster and it has simpler administration rights. It’s an innovative tool that continues to drive quality and value.”
Wonderware Intelligence visual analytics and dashboards allow everyone in the operation to see the same version of the truth drawn from a single data warehouse. The interactive and visual nature of the dashboards significantly increases the speed and confidence of the users’ decision making.
by Gary Mintchell | Aug 28, 2015 | Commentary, Data Management, Interoperability, News, Operations Management
This is a story about data interoperability and integration. This is a much-needed step in the industry. I just wish that it were more standards-driven and therefore more widespread.
But we’ll take every step forward we can get.
Arena Solutions, developer of cloud-based product lifecycle management (PLM) applications, announced that its flagship product, Arena PLM, now offers real-time synchronization with Kenandy Cloud ERP, an enterprise resource planning system for midmarket and large global enterprises built on the Salesforce Platform.
With this integration, the product record can be automatically passed from Arena PLM to Kenandy at the point of change approval. This eliminates errors and accelerates access of product information in Kenandy to create a more cohesive and efficient manufacturing process.
Arena PLM and Kenandy Cloud ERP can now communicate directly with each other, enabling customers to share up-to-date product data with finance, sales and manufacturing departments to ensure accurate financial planning and support operations.
“We are excited to be partnering with Kenandy to deliver a fully cloud-based integrated PLM and ERP solution.” said Steve Chalgren, EVP of product management and chief strategy officer at Arena Solutions. “The integration between our products is simple, clean, and can be implemented quickly. Isn’t that refreshing?”
Using the integration between Arena PLM and Kenandy Cloud ERP, customers can:
- Manage the product development process of product data (items, bill of materials, manufacturer and supplier data) in a centralized Arena PLM system through the entire product lifecycle; and
- Use Kenandy to quickly plan, procure and manufacture products upon handoff of the latest product release from Arena.
Primus Power Benefits from Seamless Integration
Delivering clean-tech energy storage solutions based on advanced battery technology, Hayward, California-based Primus Power was already successfully using Arena PLM for their design and engineering activities. It was essential that their new ERP and existing PLM system integrate seamlessly.
In Primus’ fast moving, design-focused environment, an engineer can now implement a product idea or improvement in the PLM system and within minutes the new part number is generated in Kenandy automatically. Instantly, people throughout the company can find that part; there’s a pricing history for it, a supply history. “People no longer say, ‘Did we order that bracket?’ They can now actually see that it’s on order. They can find the purchase order and the promised delivery date,” said Mark Collins, senior director of operations at Primus. “So much information is now available at people’s fingertips simply because we created a part number that’s now searchable in the system.”
“Cloud solutions deliver business agility in ways that on-premise solutions just cannot,” said Rod Butters, president and chief operating officer at Kenandy. “Together Arena and Kenandy are delivering a solution that can be deployed fast and, more importantly, helps the business run fast. Even though our customers are working with our two products, their entire team sees a single, complete, real-time source of truth from product design to product delivered to bottom-line results.”
I have written about Kenandy a couple of times this year here and here.
by Gary Mintchell | Aug 13, 2015 | Data Management, Internet of Things, Manufacturing IT, News, Operations Management
The Internet of Things can best be thought of as an ecosystem of interrelated parts. There are smart devices on the edge packed with connectivity, memory, processing power, and sensing ability. Networks connect the devices with each other and with controllers, servers, PCs, and mobile devices. Databases store the data in such a way as to enhance retrieval.
Speaking of databases, these days they can reside in all sorts of places. The “cloud” is a perfect place. Actually cloud is a misnomer. It just means there’s a server somewhere. All you really care is that the server is secure, accessible, and backed up.
Amazon showed us with AWS a business model for selling cloud services. Google, Microsoft, and others also have developed businesses around cloud services. It was only a matter of time for a specific cloud service for industrial applications.
Enter GE Predix Cloud
GE has announced plans to enter the cloud services market with Predix Cloud. The world’s first and only cloud solution designed specifically for industrial data and analytics, this platform-as-a-service (PaaS) will capture and analyze the unique volume, velocity and variety of machine data within a highly secure, industrial-strength cloud environment.
Predix Cloud will drive the next phase of growth for the Industrial Internet and enable developers to rapidly create, deploy and manage applications and services for industry. With $4B in software revenues in 2014 and projected software revenues of $6B in 2015, GE continues to grow its investment in software.
“Cloud computing has enabled incredible innovation across the consumer world. With Predix Cloud, GE is providing a new level of service and results across the industrial world,” said Jeffrey Immelt, CEO of GE. “A more digital hospital means better, faster healthcare. A more digital manufacturing plant means more products are made faster. A more digital oil company means better asset management and more productivity at every well. We look forward to partnering with our customers to develop customized solutions that will help transform their business.”
Predix Cloud will enable operators to use machine data faster and more efficiently, saving billions of dollars annually. By combining GE’s deep domain expertise in information technology (IT) and operational technology (OT), GE’s Predix Cloud will deliver advanced tools like asset connectivity, machine data support and industrial-grade security and compliance.
“A cloud built exclusively to capture and analyze machine data will make unforeseen problems and missed opportunities increasingly a complication of the past,” said Harel Kodesh, Vice President, General Manager of Predix at GE Software. “GE’s Predix Cloud will unlock an industrial app economy that delivers more value to machines, fleets and factories – and enable a thriving developer community to collaborate and rapidly deploy industrial applications in a highly protected environment.”
“Like GE, Pitney Bowes is in the midst of its own physical and digital transformation,” added Roger Pilc, Chief Innovation Officer, Pitney Bowes. “With our APM apps running on Predix Cloud, we’re able to extract and analyze data from our assets faster than ever, and use that insight to drive real business outcomes for Pitney Bowes and its clients, including lower operational costs, greater productivity and output and higher service levels. GE knows industrial machines and related data analytics better than anyone, and we look forward to continuing to partner with them on more Industrial Internet solutions.”
The Industrial Internet is generating data twice as quickly as any other sector. With investment in infrastructure expected to top $60 trillion over the next 15 years, the number of devices connected to the Internet will continue to swell, generating an unprecedented collection of data and analytics. Built for Predix, the cloud platform for the Industrial Internet, Predix Cloud is designed to provide a highly secure infrastructure for this next phase of growth, which will generate a new level of insight, asset performance management (APM) capabilities and innovation in the developer community.
The success of the Industrial Internet depends on a collaborative ecosystem of partners. GE’s Predix Cloud is purpose-built from the ground up, but it will also run on other cloud fabrics if required by a customer. Predix Cloud uses Pivotal’s Cloud Foundry to help with application development, deployment and operations.
GE businesses will begin migrating their software and analytics to the Predix Cloud in Q4 2015, and the service will be commercially available to customers and other industrial businesses for managing data and applications on Predix Cloud in 2016.
Specific Features
- Asset Connectivity: Analysts estimate that more than 50 billion assets will be connected to the Internet by 2020. Predix Cloud provides advanced connectivity-as-a-service for these industrial assets, combining proprietary technologies with global telecommunications partners to enable rapid provisioning of sensors, gateways and software-defined machines.
- Scalability for Machine Data: Machines produce different types of data, which consumer cloud services are not built to handle. Predix Cloud was purpose-built to store, analyze, and manage machine data in real time. From capturing and analyzing time series data from a locomotive with thousands of sensors to delivering large object data like a 3D MRI image to a doctor for diagnosis, Predix Cloud is built for the variety, volume, and velocity of industrial data.
- Security + Compliance: Incorporating decades of experience in operational security and information security, Predix Cloud is designed with the most advanced security protocols available, including customized, adaptive security solutions for industrial operators and developers.
- Governance: Leveraging GE’s global network and deep expertise across more than 60 regulatory areas, Predix Cloud is designed to streamline governance and drive down compliance costs for each individual user, while respecting national data sovereignty regulations globally. This enables GE, partners, and developers to more easily build and deploy services for highly regulated industries such as aviation, energy, healthcare and transportation.
- Interoperability: Predix Cloud will operate seamlessly with applications and services running in a broad spectrum of cloud environments. As such, businesses will be able to take advantage of its optimized security and data structure offerings while maintaining and interoperating within existing solutions.
- Gated Community: Unlike public cloud services, which are open to any individual or organization, Predix Cloud is based on a “gated community” model to ensure that tenants of the cloud belong to the industrial ecosystem.
- Developer Insight: Developers will have visibility into their operating environments and every actor connected to it. In doing so, businesses will be able to deploy and monitor machine apps anywhere, continuously adjusting to new demands in the physical and digital world while providing the security and visibility required for operational effectiveness.
- On-Demand Availability: Businesses will be able to easily access and scale with the Predix Cloud, which will be offered through a convenient on-demand, pay-as-you-go pricing model.
by Gary Mintchell | Aug 6, 2015 | Automation, Data Management, Internet of Things, Networking, News, Operations Management, Technology
Industrial Internet of Things dominated keynotes and discussions during the annual National Instruments developer gathering known as NI Week.
There was less talk of cyber-physical systems and more discussion of benefits to managers and consumers, as well as the usual engineering target audience.
As usual, many customers and partners appeared on stage showing off some incredible feats of engineering built upon the foundation of NI products.
Dr. James Truchard, president, CEO, and co-founder, established the conference theme in his keynote, “ We have always been concerned with data. LabView is built for data flow as well as control. We have created a platform allowing standardized ways of interacting with the world that we call graphical systems design.”
Eric Starkloff, executive vice president sales and marketing, stated, “We are instrumenting the world. It’s like the Cambrian explosion of data. Diversity of data is evolving at a very rapid rate.”
He continued, “We’ve collected data for years, what has changed—connectivity.”
Jeff Kodosky, NI co-founder and “father of LabView,” devoted much of his presentation to point out the tremendous potential for the industrial Internet of Things—potentially of greater impact than the consumer Internet of Things.
One last thought brought home by Marketing Vice President John Graff involved the leveraging the power of the Industrial Internet of Things for predictive maintenance. “It can save 30% on maintenance and 45% on downtime according to US DOE. This led to a discussion of the test bed with IBM that I wrote about last week.
Product announcement
The most significant of the products announced this week was LabView 2015. The theme of the product release is, “write code faster; write faster code.”
Stated in the press release, the latest version of LabVIEW delivers speed improvements, development shortcuts, and debugging tools.
“Using LabVIEW and the LabVIEW RIO architecture allowed us to reduce the time of developing and testing a new robot control algorithm to just one week, compared to one month with a text-based approach. We are able to prototype with software and hardware faster and adapt to rapidly changing control requirements quicker,” said DongJin Hyun, Senior Research Engineer (Ph.D.), Central Advanced Research and Engineering Institute, Hyundai Motor Group
LabVIEW 2015 further equips engineers with support for advanced hardware such as the quad-core Performance CompactRIO and CompactDAQ Controllers, 8-core PXI Controller, and High Voltage System SMU.
LabVIEW 2015 also reduces the learning curve for employing a software-designed approach to quickly create powerful, flexible, and reliable systems. With three application-specific suites that include a year of unlimited training and certification benefits, developers have unprecedented access to software and training resources to build better systems faster.
Following is a list of features:
• Open code faster—open large libraries up to 8X faster and eliminate prompts to locate missing module subVIs
• Write code faster—execute common programming tasks faster with seven new time-saving right-click plugins and develop your own additional plugins to maximize your productivity
• Debug code faster—examine arrays and strings in auto-scaling probe watch windows and document findings with hyperlink and hashtag support in comments
• Deploy code faster—offload your FPGA compilations to the LabVIEW FPGA Compile Cloud service included with your Standard Service Program membership
LabVIEW 2015 is extended by the LabVIEW Tools Network, which has been enriched by IP both from NI and third-party providers. The new Advanced Plotting Toolkit by Heliosphere Research furnishes developers with powerful programmatic plotting tools to create professional data visualizations. The RTI DDS Toolkit by Real-Time Innovations enables IoT applications with scalable peer-to-peer data communication. Additionally, application-specific libraries for biomedical, GPU analysis, and Multicore Analysis and Sparse Matrix applications are now available free of charge.
