by Gary Mintchell | Mar 2, 2016 | Operations Management, Software
Much time has been invested learning about GE’s new directions, including GE Digital, Digital Twin, Digital Thread, Industrial Software, and Industrial Internet of Things. Then I saw news coming from GE’s annual report–that it has a $5 billion industrial software and analytics company within it that is growing at 20% annually. That is a significant industrial software giant. Letting the GE letter speak for itself:
Digital Industrial
“We are just beginning our transformation as the Digital Industrial Company. The Internet has had a massive impact on consumer productivity and commerce. Its impact on industrial markets is just now being realized. By 2020, 10,000 gas turbines, 68,000 jet engines, more than 100 million lightbulbs and 152 million cars will be connected to the Internet.”
“At GE, we have decided to generate and model this data ourselves—both inside the Company and with our customers. This is what we mean by becoming a Digital Industrial. Our Digital Industrial capabilities will expand our growth rate, improve our margins and bring us closer to our customers.”
As for the Industrial Internet of Things
“There was a time when every sale had a clear endpoint, followed only by routine service and maintenance. Now, sensors on our products send constant streams of data, analyzed and translated into upgrades that drive productivity in industries where even the smallest incremental efficiency can mean very large gains. Capturing it will be a mission in every one of our businesses. Our aspiration is to offer with every GE product a pathway to greater productivity through sensors, software and big-data analytics.”
Benefits
“Our investments are aimed at delivering more productivity for our customers and GE. The performance, so far, of technology companies to generate industrial productivity has been subpar. Industrial productivity, which averaged 4% annually from 1990-2010, is only 1% today. This is because pure connectivity does nothing to create value. Operational productivity requires domain data, physical and digital engineering models, industrial analytics and the ability to modify machines to achieve different outcomes. Ask a hospital CEO how their results have changed once they implemented a new Electronic Medical Record System, and the answer is typically silence. They still lack the data that drives outcomes.”
Industrial Software Killer App
“The ‘killer app’ for the Industrial Internet is GE’s Digital Twin. GE is creating living digital profiles of 500,000+ industrial machines in the field to provide new opportunities for customer growth and productivity. The Digital Twin is a software model of a physical asset or process that will make it possible to manage more precisely than we ever thought possible and deliver better outcomes. The Twin will create new business models and services for GE’s customers and our businesses. On the GE90 engine, we have used Digital Twins to increase fleet availability while saving tens of millions of dollars in unnecessary service overhauls. In rail, we are using Digital Twin models of the Evolution Locomotive to enable our customers to minimize fuel consumption and emissions. The data economy for the industrial world has arrived, and GE is in a unique position to lead it. We enter it bringing decades of deep domain expertise about our industries and volumes of data about our machines and their processes that no one else can match.
Top 10 Software Company
“With this technical leadership, GE can become a top 10 software company by 2020. At the center of this effort is our cloud-based operating system, Predix. Predix offers our customers complete situational awareness to monitor, and continually improve, equipment performance. In practice, it will assure everyone in a given enterprise–whether it’s an airline, a hospital, a railroad, an oilfield, or a wind farm–a real-time stream of relevant information, accessible on mobile assets. Everything we are doing in data and analytics comes together in this operating system.
“We plan to open Predix to our customers and other industrial companies. This gives GE a unique opportunity to create value in the platform ecosystem. We launched Predix in the second half of 2015. By the end of 2016, we expect it to have 200,000 assets under management, 100 GE applications and 20,000 developers creating many more applications.”
Proof of Industrial Internet
“GE applications provide a show site for the Industrial Internet. This year we will generate $500 million of productivity by applying data and analytics inside GE. We will have 75 ‘brilliant factories’ driving yield, cycle and uptime through model-based design. We are using model-based design on our New Product Introductions which allows us to develop and launch new products with reduced cycles, lower cost and higher quality. We can correlate material usage with product performance to change the work scope in a service agreement which drives productivity for GE and the customer.”
by Gary Mintchell | Mar 1, 2016 | Automation, Internet of Things, Networking, Operations Management, Safety, Wireless
Enabling Industrial Internet of Things (IIoT), Reliability, Scalability, and pursuing Real ROI encompass the current mantra of Fluke. Maybe you only know that company for its multimeters or infrared cameras. Well, there is much more behind the curtain.
The company has focused product development on mobile solutions, wireless communications, and data. This quarter’s product releases reflect all of that.
Infrared
The new Fluke Ti450 Infrared Camera takes focus to a new level of clarity with MultiSharp Focus. An out-of-focus thermal image can give you data that may lead to misdiagnosis — potentially costing you thousands — with no way to correct it once it has been captured, short of taking new images. This new infrared camera solves this problem by delivering images automatically focused throughout the field of view.
“We are excited to announce this new technology, because it makes a real difference in situations where you have objects at multiple distances that you want in focus. Places like substations, motors driving a long production line, or electrical panels with components at varying depths,” notes Chris Rayburn, thermography business director.
MultiSharp Focus is a new technology that rapidly takes multiple images and combines them to produce one in-focus image. The advanced focusing system enables users to capture an automated, focused image of multiple targets at once, delivering the image clarity needed by professional thermographers and maintenance managers to produce top-quality results and avoid costly rework.
Waveforms
Today’s industrial machinery is more reliable and efficient, but can also be more difficult to troubleshoot because of the complexities of its advanced systems. The new Fluke ScopeMeter 120B Series Industrial Handheld Oscilloscope features Connect-and-View technology that recognizes signal patterns and automatically sets up the scope’s triggering, amplitude, and time base eliminating the typical trial-and-error setup process. Once the waveform is captured, the new IntellaSet intelligent measurement detection automatically selects key measurements based on the acquired waveform type and displays the most relevant measurement values (for example, Vrms and Hz for a line voltage signal, or Vpeak-peak and Hz for a square wave), helping technicians easily identify and characterize potential signal faults.
The 120B Series also features Event Capture function that captures and identifies elusive intermittent events and lists all those events that exceed a predetermined threshold. This lets technicians identify key events quickly, rather than combing through large data sets, reading by reading.
Fluke Connect
The Industrial Internet of Things is all about connections and data. As part of Fluke Connect— a system of wireless test tools that communicate via the Fluke Connect app, or Fluke Connect Assets software, a cloud-based solution that gathers measurements to provide a comprehensive view of critical equipment status — the 120B Series can automatically record waveform data to the Fluke Connect app on smartphones or tablets ensuring accuracy and eliminating manual recording of data. Those measurements are then wirelessly uploaded to the cloud and can be combined with measurement data from multiple Fluke Connect test tools to create and share reports from the job site via email and collaborate in real time with other colleagues, increasing productivity in the field. Storing then comparing and contrasting waveforms of specific asset test points over time enables maintenance engineers to better identify and troubleshoot conditions that can lead to failures.
Work Orders
Fluke introduces Work Orders, the latest enhancement to the Fluke Connect Assets, an asset management software solution that works with the Fluke Connect system of wireless test tools. Using this new Fluke Connect Assets feature maintenance managers can:
- View complete work order history coupled with measurement data related to a specific plant asset
- Create work orders from anywhere
- Confidently assign the job to the appropriate technician and balance the task with other work orders in the system.
Technicians are provided with actual measurement data right in the work order allowing them to better understand the problem and work instructions.
The Fluke Connect system allows entire maintenance teams to capture and wirelessly share data via their smartphones. Using the AutoRecord feature measurements are transferred directly from Fluke Connect wireless test tools – eliminating transcription errors – and can be uploaded to FlukeCloud storage. Measurements can be assigned to a specific asset for sharing and analysis. Technicians can collaborate with their colleagues to discuss problems while sharing data and images in real time with ShareLive video calls, which speeds problem solving, decision-making and approvals.
Clamp Meters
Often the most frustrating task for electricians and maintenance technicians is to troubleshoot intermittent faults because they rarely occur at convenient times. The new Fluke Connect-enabled 370 FC Series Clamp Meters log measurements to pinpoint intermittent faults precisely without the need for the technician to be present. Those measurements are then wirelessly transmitted to the Fluke Connect app on smartphones or tablets and automatically uploaded to the cloud, keeping technicians outside the arc flash zone and away from dangerous moving machinery, improving safety.
The CAT IV 600 V, CAT III 1000 V safety-rated clamp meters offer advanced troubleshooting performance to capture a wide range of measurements with a single tool, including:
- Proprietary in-rush measurement technology to filter out noise and capture motor starting current exactly as the circuit protection sees it;
- Integrated variable frequency drive low pass filter (376 FC and 375 FC models only) for accurate motor drive measurements;
- True-rms voltage and current for accurate measurements on non-linear signals;
- 500 mV dc measurement range to interface with other accessories (376 FC and 375 FC models only);
- Expanded measurement range to 2500 A ac with the iFlex flexible current probes, which provide access to large conductors in tight spaces.
As part of Fluke Connect— the industry’s largest system of software and more than 30 wireless test tools — technicians can wirelessly transmit measurement data from the 370 FC Series clamp meters and other test tools to their smartphones for secure storage on the Fluke Cloud and team access from the field. With the Fluke Connect smartphone app, technicians can combine measurement data from multiple Fluke Connect test tools to create and share reports from the job site via email and collaborate in real time with other colleagues with ShareLive video calls, increasing productivity in the field.
by Gary Mintchell | Feb 23, 2016 | Automation, Internet of Things, News, Operations Management, Organizations, Technology
Open Connectivity Foundation Seeks To Unify IoT
Companies are still organizing into groups seeking to influence standards, whether formal or industry, developing the Internet of Things. Here is an announcement from one pushed by Intel–who is seeking to be the chip supplier to the Internet of Things. I’m not sure how industrial this will be since one entity is the Open Interconnect Consortium whose focus was building and home.
The Open Connectivity Foundation (OCF) formed as an entity whose goal will be to help unify IoT standards so that companies and developers can create IoT solutions and devices that work seamlessly together. The goals according to the Foundation state, via cross-industry collaboration, the OCF will work towards unlocking the massive opportunity of the future global IoT segment, accelerate industry innovation, and help all developers and companies create solutions that map to a single, open IoT interoperability specification. Ultimately, with OCF specifications, protocols and open source projects, a wide-range of consumer, enterprise and embedded devices and sensors from a variety of manufacturers, can securely and seamlessly interact with one another.
The OCF unifies the entirety of the former Open Interconnect Consortium with leading companies at all levels – silicon, software, platform, and finished-goods – dedicated to providing this key interoperability element of an IoT solution. [I find this interesting given that I just attended a conference session with the president of the OIC speaking, no mention of “former”.]
The OCF’s vision for IoT is that billions of connected devices (appliances, phones, computers, industrial equipment) will communicate with one another regardless of manufacturer, operating system, chipset or transport. With the OCF fulfilling this promise, anyone – from a large technology company to a maker in their garage – can adopt the open standards of OCF to innovate and compete, helping ensure secure interoperability for consumers, business, and industry.
About Open Connectivity Foundation
Billions of connected devices (devices, phones, computers and sensors) should be able to communicate with one another regardless of manufacturer, operating system, chipset or physical transport. The Open Connectivity Foundation (OCF) is creating a specification and sponsoring an open source project to make this possible. OCF will unlock the massive opportunity in the IoT market, accelerate industry innovation and help developers and companies create solutions that map to a single open specification. OCF will help ensure secure interoperability for consumers, business, and industry.
TSN Test Bed
National Instruments announced a collaboration with the Industrial Internet Consortium (IIC) and industry leaders Bosch Rexroth, Cisco, Intel, KUKA, Schneider Electric, and TTTech to develop the world’s first Time Sensitive Networking (TSN) testbed. These organizations aim to advance the network infrastructure to support the future of the Industrial Internet of Things (IIoT) and Industry 4.0.
To support new digital capabilities, connected manufacturing, designers and users need more reliable and secure access to smart edge devices. Standard network technologies must evolve to meet the demanding requirements of these next-generation industrial systems and improve the way we operate our machines, electrical grids and transportation systems.
The goal of this testbed is to display the value of new Ethernet IEEE 802 standards, referred to as TSN, in an ecosystem of manufacturing applications. TSN powers a standard, open network infrastructure supporting multivendor interoperability and integration with new guaranteed performance and delivery.
The technology can support real-time control and synchronization, for example between motion applications and robots, over a single Ethernet network. TSN can at the same time support other common traffic found in manufacturing applications, driving convergence between IT and operational technologies. Previously, many real-time control applications were deployed using nonstandard network infrastructure or unconnected networks that leave the devices and data much harder to access, if accessible at all. TSN’s value is derived from driving convergence and increased connectivity, unlocking the critical data needed to achieve the IIoT promise of improved operations driven by big data analytics and enabling new business models based on smart connected systems and machines.
“Testbeds are a major focus and activity of the IIC and its members. Our testbeds are where the innovation and opportunities of the industrial Internet – new technologies, new applications, new products, new services and new processes – can be initiated, thought through and rigorously tested to ascertain their usefulness and viability before coming to market,” said Dr. Richard Soley, executive director of the IIC.
The testbed will:
• Combine different critical control traffic (such as OPC UA) and best-effort traffic flows on a single, resilient network based on IEEE 802.1 TSN standards
• Demonstrate TSN’s real-time capability and vendor interoperability using standard, converged Ethernet
• Assess the security value of TSN and provide feedback on the ability to secure initial TSN functions
• Show ability for the IIoT to incorporate high-performance and latency-sensitive applications
• Deliver integration points for smart real-time edge cloud control systems into IIoT infrastructure and application
Quotes:
“We are excited to host the new IIC TSN testbed. TSNs are a critical attribute of a standard Internet model that enables the convergence of real-time control applications and devices onto open, interconnected networks. This technology is necessary for the future of the IIoT and the IIC is providing a community, as well as enabling real-world testbeds, where industry leaders can collaborate to make this a reality,” said Eric Starkloff, executive vice president of global sales and marketing at NI.
“Standardized and open communication is a key feature in our drive and control automation solutions. We at Bosch Rexroth regard the IIC TSN testbed to be a very important contribution for further improvement of vendor interoperability and of exchanging data in an IIoT infrastructure,” said Ralf Koeppe, vice president of engineering and manufacturing electric drives and controls at Bosch Rexroth.
“The new IIC TSN testbed is an opportunity for KUKA to work with other industry leaders to prove standard technology for distributed real-time control systems as needed for edge cloud computing also known as “Fog Computing”. We view TSN, combined with OPC UA Publish/Subscribe, as a core element to implement Industry 4.0 standards,” says Christian Schloegel, chief technology officer of the KUKA group.
“As an innovator in the field of deterministic Ethernet, TTTech is delighted to join forces with industry leaders on the IIC TSN testbed. TTTech brings 20 years’ experience in time-scheduled networks and critical real-time controls to the IIC and looks forward to collaborating with the other testbed members to build an open, standard platform for the IIoT,” said Georg Kopetz, cofounder and member of the executive board for TTTech.
by Gary Mintchell | Feb 5, 2016 | Automation, Internet of Things, Marketing, News
Following yesterday’s news about support for start-ups doing crowd funding, today we have news of an accelerator for start-ups in the Internet of Things space. Only a couple are specifically industrial, but there are interesting ideas.
These technology accelerators were big in Silicon Valley, of course, but then there’s Beta Works in New York City. This one I have written about before settled in Colorado. The business accelerator is TechrIoT (pronounced “Tech Riot” ). Colorado’s first Internet of Things (IoT) entrepreneurial collaborative, announced the 11 finalists for its inaugural IoT‐focused business accelerator called TechrIoT XLR8 (pronounced “Tech Riot Accelerate” ).
The 11 companies were selected from more than 100 applicants by TechrIoT’s advisory board comprised of technology industry veterans, entrepreneurial visionaries and Colorado business leaders.
Internet of Things Era
“The IoT era will reshape the way technology is integrated into our daily lives,” explained Suzy Gutierrez, Co‐Founder, TechrIoT. “The inaugural XLR8 cohort of 11 companies is front and center in that revolution and will have the TechrIoT advisory network behind them as they take the next steps in their business development.”
Five Colorado companies will be part of XLR8’s inaugural contingency: GoFire LLC , LockState, Place Global, QB Labs, and U Grok It . “As a leading IoT smart lock provider to the vacation rental and Airbnb markets, LockState is excited to be partnering with Arrow, Denver South EDP, and Innovation Pavilion as part of this TechrIoT program to pioneer and promote new disruptive IoT applications” said Nolan Mondrow, CEO of LockState.
Companies participating outside of Colorado include: Envivo Systems (Calgary, Alberta,Canada) Knocki (Houston, TX), MyOrbii (Houston, TX), Ombitron (Kansas City, MO), Smart Office Energy Solutions (Chapel Hill, NC), Tailio (San Diego, CA).
Check out all of them, but pay especial attention to Ombitron. It is the one specific industrial startup. It provides Business Intelligence for the Industrial Internet of Things enabling business intelligence for the real world in real time. The Ombitron Intelligence Engine Platform enables operational efficiency applications that were heretofore cost and complexity prohibitive. Knocki also has an interesting concept.
Internationally recognized IoT pioneer, Matthew Bailey adds, “TechRiot XLR8 is a bleeding edge
IoT innovation framework that helps IoT businesses to optimise their proposition for success and activate their leadership to the fullest potential. XLR8 levers best in class strengths from the Colorado tech eco‐systems which combined with its visionary IoT innovation framework makes it a world‐class initiative.”
XLR8 applicant organizations submitted business plans that were reviewed by a team of judges who rated their inventive business solutions through an online scoring rubric. Executive advisors then selected the finalist XLR8 companies based on a set of criteria addressing market validation, hardware design and groundbreaking IoT innovation.
Jennifer Maskrey, Co‐Founder at QB Labs, “We are thrilled to be a part of this IoT accelerator and look forward to polishing our company’s vision and products over the next few months”.
XLR8 companies will collaborate in a fast‐paced, business accelerator‐type environment without the usual fees, investor equity expectations or relocation restrictions. “As a start‐up, being included in such a prestigious program with validation and assistance from businesses and experts will be invaluable to our success.” Alan Johnson, CEO Place Global.
Each company will receive supply chain financing from Arrow Electronics and introductions to anchor customers and channel partners. The IoT accelerator will culminate with two investor pitch opportunities, one in Denver and one in Silicon Valley in late Summer 2016.
TechrIoT is a community of Internet of Things (IoT) entrepreneurs, executives, manufacturers, investors, engineers, suppliers and academics that aims to accelerate the adoption and growth of the IoT economy in Colorado‐‐establishing Colorado as a global hub for innovation in one of the fastest growing segments of the technology industry.
Launched in June 2015 by Innovation Pavilion, Arrow Electronics and the Denver South Economic Development Partnership, the TechrIoT community includes more than 1,500 members from the Denver Metro area and across the U.S. TechrIoT is based in the Innovation Pavilion in Centennial, CO.
by Gary Mintchell | Jan 29, 2016 | Automation, Commentary, Events, Internet of Things, News, Operations Management, Technology
Industry 4.0 and Industrial Internet of Things describe manufacturing strategy as much as technology. But as I occasionally write here and write daily on my spiritual practices blog, there is a people side to all this technology and strategy.
Technologists (most people reading this site) tend to talk technology. Then they get carried away and think that technology will replace all need for people. Hence the science fiction writing and movies on that theme.
Arianna Huffington (the Huffington Post) attended the recent gathering of the world’s elite in Davos, Switzerland at the World Economic Forum. She discovered manufacturing and Industry 4.0. But she wrote a book on the power of getting enough sleep for your essential health. She managed to weave a story from both threads.
Manufacturing strategy
She writes:
The dominant topic of discussion this year — both inside the talks and panels and outside, as well — was transition. Klaus Schwab, the Forum’s founder and executive chairman, captured this sense — the possibilities as well as the challenges — with this year’s theme, the Fourth Industrial Revolution.
Schwab describes this new period as “the fusion of technologies across the physical, digital and biological worlds which is creating entirely new capabilities and dramatic impacts on political, social and economic systems.” It’s an era of automation, constant connectivity, and accelerated change, in which the Internet of Things meets the Smart Factory.
Yes, this new manufacturing strategy, which I must say seems to focus on what we call discrete manufacturing (think autos, airplanes), seeks to go deeper in employing digital technologies. In many ways it is following the lead of process industries (they hate the word manufacturing even though that is a government classification) which always seems to lead in applying math and rigor to its processes.
She continues, quoting Mark Benioff of Salesforce about people and technology:
If the Fourth Industrial Revolution will be defined by speed, connectivity, and change, there’s also a need for a countervailing force. Salesforce CEO Marc Benioff said, “Speed is the new currency of business.” But as he also said, the Fourth Industrial Revolution begins with trust, which has been at the heart of business as long as business has existed — and will only become more important in our more transparent ever-faster-moving world. Benioff’s point exemplified a larger truth of this year’s Forum, that far from being add-ons, a focus on trust, transparency, purpose, and a deeper kind of connection are central to meaningful success in the Fourth Industrial Revolution.
I’ve been writing about trust and transparency on my other blog this week. Sometimes we forget basic human values in our pursuit of either technology or profits.
Oh, yes, and she adds that we all need enough sleep each night to perform at our peak. You can go buy her book–or sleep on it.
