by Gary Mintchell | May 7, 2015 | Automation, Industrial Computers, Internet of Things, News, Operations Management, Process Control, Technology
There were two other announcements at the Schneider Electric Global Automation Conference last week. One ties to the Industrial Internet of Things and the other to helping process control systems work better, longer.
PAC for IoT
First is a high-end Modicon M580 Ethernet programmable automation controller (ePAC). It features hot standby functionality (HSBY), native Ethernet, and embedded cybersecurity in its core. Schneider claims it as the first PAC built for the Industrial Internet of Things, but there have been many controllers with built-in Ethernet released over many years.
The built-in cyber security is interesting since that is the claim to fame for the recently announced Bedrock Automation controller. Obviously, this is a trend worth noting. And a future comparison of how each of those achieves its goal should become a to do item for follow up.
“We’re excited to introduce major innovation in automation with the new Modicon M580 ePAC,” said Jose Bonomo, vice president, offer management, Hybrid Systems, Schneider Electric Industry Business. “Cutting-edge functionality allows us to drive true customer benefit with a future-proof solution designed to meet the most pressing industry challenges.”
Additional features include reinforced cyber security through the AchillesTM Level 2 and ISA Certifications; native time stamping solutions; extension of architecture change during the run; and new topology capabilities.
Advanced system management
The company also has acquired LimeWare, a provider of system analysis and auditing software for Schneider Electric‟s Foxboro Evo process automation and I/A Series distributed control systems. The acquisition provides foxray software to help customers pinpoint and address critical industry challenges.
“Acquiring LimeWare and its foxray software is an integral part of our strategy to help our customers improve their operational integrity and operational insight, while future-proofing their operations,” said Gary Freburger, president of Schneider Electric‟s process automation business. “With additional investment in our flagship process automation offerings, we have even more power to address critical challenges around safety, reliability and efficiency. The ability to more easily tackle pain points, while driving value across the entire process automation chain, is one of the big ideas we are discussing with our customers in Dallas this week, and it remains a major differentiator for our process automation business.”
LimeWare was founded in 2006 and is headquartered in Porto Alegre, Brazil. Its foxray system management software complements the functionality of Schneider Electric‟s Foxboro Evo and I/A Series process automation systems. The solution offers additional capability for configuration management, alarm management, operator action analysis and overall documentation. It includes:
- Change tracking with a complete change management workflow process;
- Graphics visualization of the control block loops;
- Integrity checks to solve all DCS configuration issues;
- Scheduled reports;
- Alarms and operator action management and tracking;
- I/O and FBM spare reserve and tracking;
- An advance query engine that can quickly fetch any DCS information.
“foxray software is the go-to tool for working with our control system database on a daily basis,” said Scott McWaters, process control engineer, Hunt Refining Company. “From easily locating and reserving spare I/O to improved troubleshooting and insight with the „where used‟ function, system health reporting, operator action reports, alarm history, inhibited alarm tracking and many other functions, foxray has greatly increased our efficiency. The software has been instrumental in our recent alarm rationalization efforts, and the alarm shelving tool will be used to help cut down on the number of call outs to our on-call engineers for nuisance alarm silencing. This contributes to our overall confidence in the integrity of our operation.”
LimeWare and its offerings will be fully integrated into Schneider Electric‟s process automation business and will continue to be managed by its existing executive team.
by Gary Mintchell | Apr 28, 2015 | Automation, News, Process Control
First afternoon and evening done at the Schneider Electric Global Automation Conference.
When the Schneider Electric acquisition of Invensys was announce about 18 months ago, I predicted that the companies of Invensys would thrive under stable organization and financing—something that Invensys never had.
Well, it was either that, or Schneider would tear things apart and sell off pieces. And there havebeen rumors of just that scenario. The result seems to be the former. I’m sure the planning analysts that Schneider surely has looked at all the scenarios. But everything seems intact.
Schneider has actually bumped Foxboro/Triconex research and development spending by 25% over an already increased amount under the last gasp of Invensys.
And here is one result. The first announcement of the conference. A thoroughly updated Tricon safety system. Of note is the item that this is the first TUV certified safety and security system.
Updated Compact Industrial Safety System
Tricon CX, released today, is a compact system for safety and critical control applications in the oil and gas, power, refining, chemicals, pharmaceutical and biotech industries, where safe operations are critical and reliable operation is paramount. A certified ISA Secure system, the high-integrity and highly available Tricon CX ensures operational integrity, protecting against inherent risk and hazards, as well as external threats such as cyber-attack.
“Safety and security have always been a top concern for our industrial clients, but now new threats, such as cyber-attack, have challenged the traditional approaches they have taken to protect and secure their people, property, communities and the environment,” said Mike Chmilewski, vice president, process systems offer management, Schneider Electric process automation business.
“Therefore, our clients demand the highest levels of safety and security to keep them safe and ensure the systems they rely on are immune to external threats. Our high-performance, future-proof Tricon CX safety system does just that. With more performance and capability, it can help clients maximize productivity, reliability and security while minimizing risks and the likelihood of business interruption. It’s another example of why Schneider Electric is uniquely positioned to power the big ideas our clients need to solve their most critical issues.”
The latest addition to Schneider Electric’s Triconex line of safety-instrumented systems, the Tricon CX is smaller, faster, lighter and more powerful than previous safety solutions. Its advanced functionality enables online upgrades without operational interruption. Additionally, the compact design allows for a number of new features including:
• Reduced form factor by 50 percent
• 67 percent reduction in weight
• Lower power consumption
• Advanced monitoring and control capabilities, including:
• Supervised DI/DO with advanced line-performance diagnostics
• Fast analogue inputs with integrated HART
• 1ms SOE digital input
• Choice of direct termination or external termination panel
• 300 percent increase in controller tag capacity
• 5 times increase in peer-to-peer performance
• ISA Secure EDSA level 1
• New automated test and verification of safety logic
“The Tricon CX safety system will enhance Schneider Electric’s current safety portfolio, and ARC believes its increased capabilities will enable new and existing customers to expand existing systems, replace obsolete systems or implement new systems,” said Larry O’Brien, vice president, process automation, ARC Advisory Group. “Its ability to handle upgrades without interrupting the operation should give users confidence in their ability to continue to draw additional value from their investments down the road.”
In addition to leading technology and solution sets, Schneider Electric’s process safety offer includes more than 650 safety engineers who provide a suite of services that help clients better manage their operations. These services include:
• Safety Instrumented Functions Management services
• Process safety consulting services
• Functional safety learning services
Process safety consultants also provide technology paths to help future-proof Triconex technology investments and ensure systems adhere to the latest safety standards.
by Gary Mintchell | Apr 8, 2015 | Automation, News, Organizations, Security
Honeywell Process Solutions (HPS) recently held a press conference to announce it has opened the Honeywell Industrial Cyber Security Lab to advance its development and testing of new technologies and software to defend industrial facilities and operations such as refineries and manufacturing plants from cyber attacks.
According to the U.S. Department of Homeland Security’s Industrial Control Systems Cyber Emergency Response Team (ICS-CERT), reported cyber incidents on industrial targets in 2014 continue to increase and are up more than 25 percent since 2011. ICS-CERT’s latest report also said that in 40 percent of incidents that were reported, experts did not know how hackers intruded the system because of a lack of detection and monitoring capabilities.
Similar concerns were reflected in a global survey on cyber security conducted by Ipsos Public Affairs in September 2014 on behalf of Honeywell. In that survey, more than 75 percent of respondents from 10 countries said they were fearful that cyber criminals could disrupt major sectors of the economy, and identified the oil and gas, chemicals and power industries as particularly vulnerable.
For more than a decade, Honeywell has developed and provided proprietary cyber protection software and technology for its leading process automation solutions, including Experion process controls, which are used at hundreds of industrial sites such as refineries, chemical plants, gas processing units, power plants, mines and mills around the world. During that time, the Honeywell Industrial Cyber Security group has delivered more than 1,000 industrial cyber security projects globally.
“We have a successful history of providing cyber defense solutions for our industrial customers and this new cyber lab expands our capabilities,” said Jeff Zindel, global business leader for Cyber Security, HPS. “We will be able to validate new solutions faster in a variety of scenarios and increase our customers’ defenses against the growing threat of cyber attacks.”
The new Honeywell Industrial Cyber Security Lab, located in Duluth, Ga., includes a model of a complete process control network that Honeywell cyber security experts will leverage for proprietary research, hands-on training, and to develop, test and certify industrial cyber security solutions. This lab will help accelerate development time of new cyber protection technologies and speed availability to customers.
In addition to its new lab, Honeywell’s Industrial Cyber Security group has also added a number of cyber security experts to increase the bench strength of its development and business teams.
“Many of our customers have come to us looking for cyber security solutions to defend their industrial facilities, operations and people from damage, disruption and misuse,” said Zindel. “They understand the very real threat that is out there, and they want to be more proactive in guarding against it. Honeywell is building on its leading industrial cyber security expertise and experience with this new research and development lab as well as adding highly-regarded cyber security experts around the globe to support our customers’ growing needs.”
As an aside, only because I notice these little anomaly things, I wanted to attend the virtual press conference using my iPad. I couldn’t. The streaming technology used Flash technology. Flash is not a secure technology. And, Apple iOS does not support Flash. <sigh>
by Gary Mintchell | Apr 7, 2015 | Asset Performance Management, Automation, Events, Interoperability, Manufacturing IT, News, Operations Management, Process Control, Software, Technology
Ulrich Spiesshofer, ABB CEO
I was not able to attend ABB’s Automation and Power World this year. Too many places to go at the same time.
However, someone I trust, Mehul Shah of LNS Research, was there and wrote his observations on the LNS blog.
Mehul focuses on software and linked it to the Internet of Things. “The conference also featured a prime focus on the Internet of Things (IoT), as a panel was presented on stage, containing key event sponsor Microsoft, ABB, and an ABB customer. The trio provided insight and examples into how the IoT trend is impacting the industry.”
Highlighting ABB’s solution in the IoT space, Spiesshofer discussed the following key areas of focus
• Robotics
• Intelligent devices
• Control systems
• Advanced communication infrastructure
• Enterprise software
• Analytics solutions
“A notable fact that was highlighted at conference was that—to my surprise—more than 50% of what ABB’s currently offers is software related. ABB had made a few major acquisition over the last decade to build its software offering. The most impactful was the acquisition of Ventyx for $1 billion in 2010. This gave ABB a major boost in asset, operations, energy, and workforce management solutions in some of the asset intensive industries. ABB has also made some other acquisitions such as Insert Key Solutions and Mincom to build its Enterprise Asset Management software offerings. It seems clear the company understands the importance of its software business to remain competitive, and has also developed a separate Enterprise Software group that houses some of these acquisitions.”
Interesting that the investments were in software applications. Several years ago a CEO told me that software was important to his company—and that there was software in most of the company’s hardware products. That was correct—but my point was software business, not technology. ABB seems to have kept emphasis on software business even while Spiesshofer has been divesting some of the acquisitions made under previous CEO Joe Hogan.
Shah’s Takeaways
• It was impressive to see the effort that ABB has invested to bring its acquisitions under one brand.
• ABB has taken a first step in building a technology roadmap by bringing some of the software offerings together as part of the Enterprise Software group. LNS sees this as a big step in the right direction strategically, and should prove of great benefit to current ABB customers as well as prospects.
• However, ABB currently has important software products that remain outside of its Enterprise Software group and it remains to be seen if these solutions will receive the required attention, especially when considering the breadth of ABB’s portfolio. Two examples of this are the company’s Manufacturing Execution System (MES) offering, and the aforementioned Decathlon for Data Centers.
• ABB has a full-fledged MES offering with some good customers currently leveraging this MES across discrete, process, and batch industries.
• ABB might have some ground to cover in MES compared to some of its closest competitors in this space. Companies like GE, Siemens, Schneider Electric and Rockwell Automation have been heavily focused on the software business with many announcing reorganizations to increase resources allocated to software over the past several years and.
• Another area we would like to hear from ABB is around their offerings in IoT. While there were number of products that were categorized as IoT solution, ABB will need a holistic offering and vision around how their industrial clients can leverage these solutions to drive value.
• To answer the question, yes—ABB can compete effectively in the software business. But there is still some grounds to cover. ABB has had a lot of critical parts of the software business for quite a while and has been slower than many of its competitors in pulling it all together.
Gary’s Take
I agree with Mehul for the most part. I knew ABB had an MES offering, and I’ve interviewed Marc Leroux many times over the years. But it always seemed a little under the covers. The same with the Ventyx acquisition. It was easy to forget about it as it didn’t seem to get the promotion it deserved.
ABB is such a diverse conglomerate that sometimes it’s hard to know what it focuses on. I always followed the automation—primarily process automation. Several years ago, I think at Hannover but maybe SPS in Nuremberg, ABB executives explained the factory automation offering and the added emphasis the company was placing on it. But there are so many things and so few promotional dollars.
Also a few years ago, ABB decided to add its Power users to its Automation user group conference—hence Automation and Power World. However, the first two of those featured much more power and much less automation. It looks as if the company is striking a balance at the conference. But the Power division is still a laggard in performance.
ABB is a strong company, but it has much work to do in order to reach peak performance.
by Gary Mintchell | Jan 13, 2015 | Automation, Education, Internet of Things, Leadership, News, Operations Management, Software, Technology
Let the debates begin! Jim Pinto has published his 2015 prognostications in the latest JimPintoBlog.
Check out his entire list and enter your thoughts on his blog. I’ll highlight some of his thoughts and add some of my own.
Automation Industry Trends
New inflection points will change the leadership lineup.
GM—I do not expect big changes in the automation leadership lineup. Mitsubishi, Rockwell Automation and Siemens are dominant in their home areas and fighting it out in China and India. Siemens has a bit of an edge having been international for a longer period of time. But as automation commoditizes, perhaps some new entrants will grab some share. If Bedrock Automation can market well, watch out for it. On the process side, Invensys is gone, absorbed by Schneider Electric. So the process automation business becomes even more of a minor part of the overall businesses, like ABB, Emerson Process Management, and Yokogawa. The only interesting situation in that market area is Honeywell Process Solutions. But I don’t really expect any change there.
I think 3D printing (additive manufacturing) is a game changer and one of the most important things from last week’s CES. It’s not strictly automation, though.
From Jim:
- Internet of Things (IoT): The Industrial Internet will transform the next decade. Intelligent sensors and networks will take measurement and control to the next level, dramatically improving productivity and efficiencies in production. Growth in 2015 will be bottom-up, not top-down.
- Smaller, Cheaper Sensors: Everyone is looking for or working on smaller, cheaper sensors for widespread use in IoT. Expect fast growth for sensors this year.
- Cloud Computing: Cloud computing technology reduces capital expenditures and IT labor costs by transferring responsibility to cloud computing providers, allowing secure and fast access for data-driven decisions. The significant gains in efficiency, cost and capability will generate continuing rapid growth in 2015.
- 3D Printing in Manufacturing: Today, do-it-yourself manufacturing is possible without tooling, large assembly lines or multiple supply chains. 3D printing is reshaping product development and manufacturing.
- Mobile Devices in Automation: The use of WiFi-connected tablets, smartphones and mobile devices is spreading quickly. Handheld devices reduce costs, improve operating efficiency, boost productivity and increases throughput. More and more employers are allowing BYOD (bring your own device).
- Robotics: Millions of small and medium-sized businesses that will benefit from cheaper robots that can economically produce a wide variety of products in small numbers. The next generation of robots will be cheaper and easier to set up, and will work with people rather than replace them.
- Control Systems Security: In spite of apprehensions over consumer security breach events, industrial cyber security has mostly been ignored due to lack of understanding of solution costs. Many companies struggle to justify what is seen as added cost to secure their operation. Major security breaches will change this attitude.
Business Technology Trends
Gartner’s top trends for 2015 (3) cover three themes: the merging of the real and virtual worlds, the advent of intelligence everywhere, and the technology impact of the digital business shift. There is a high potential for disruption to the business with the need for a major investment, or the risk of being late to adopt.
Here are the top Gartner trends:
- Computing Everywhere: As mobile devices continue to proliferate, there will be increased emphasis on the needs of the mobile users. Increasingly, the overall environment will need to adapt to the requirements of the mobile user
- 3D Printing: Worldwide shipments of 3D printers are expected to grow 98 percent in 2015, followed by a doubling of unit shipments in 2016, reaching a tipping point over the next three years.
- Advanced, Pervasive and Invisible Analytics: The volume of data generated by embedded systems generates vast pools of structured and unstructured data inside and outside the enterprise. Organizations need to deliver exactly the right information to the right person, at the right time, so analytics will become deeply, but invisibly embedded everywhere.
- Smart Machines: Advanced algorithms will allow systems to understand their environment, learn for themselves, and act autonomously.
- Cloud Computing: The convergence of cloud and mobile computing will continue to promote the growth of centrally coordinated applications that can be delivered to any device. Applications will evolve to support simultaneous use of multiple devices.
- Risk-Based Security and Self-Protection: All roads to the digital future lead through security. Organizations will increasingly recognize that it is not possible to provide a 100 percent secured environment. They will apply more-sophisticated risk assessment and mitigation tools. Every app needs to be self-aware and self-protecting.
GM—My take is that the biggest thing in this area is analytics combined with improved visualizations and dashboards that take advantage of smartphones and tablets. Cloud is here. IoT is here. Security will forever be an important part of business.
2015 Consumer Electronics Show
- Wearable Devices: The time is right for wearable devices.
- Practical green tech.
- Sustainability and transportation: Tesla Model X all-electric SUV with the doors that open like a Delorean. Electric-assisted bike technology; electric scooter with swappable batteries and dashboard analytics.
- Kid-Tech: Apps to help teach children science, math, and tech. Fun little robots that teach kids computer programming concepts. Drawing, design, and color patterns to help kids learn about robotics and computer programming.
GM—as I’ve already written, autonomous vehicles could be a game changer and 3D printing was huge. The outlier is drones. Who knows where that might go?
Future Prognostications 2015-2025
Here are ten prognostications for the next decade, picked from the World Future Society (7) forecasts, plus other readings and discussions with Futurists.
- – Education: A major shift to on-line education and certification is already happening, and will continue steadily.
- – Jobs: Advances in artificial intelligence will eliminate human workers.
- – Robot Work Force
- – Middle Class Impasse: delaying retirement, income stagnating
- – Driverless cars
- – Speak to Computers.
- – Robotic Augmentation (exoskeletons)
- – Health & Well-being: sensors everywhere
- – Brain scanning will replace juries
- -Energy: Futurist Ray Kurzweil notes that solar power has been doubling every two years for the past 30 years while costs have been dropping. He says solar energy is only six doublings (less than 14 years) away from meeting 100% percent of energy needs.
GM-There are going to be some disruptions and huge benefits from a number of these. Autonomous vehicles and health advances are fantastic. I wish education would change more quickly that it does. Even those who wish to disrupt education mainly only have the political agenda of “teachers’ unions” and driving down salaries. (Why is it a political agenda to drive down salaries. Shouldn’t we be trying to improve everyone’s lot in life?)
I’m not a fan of Kurzweil. 100% is not realistic—maybe residential, but not everything. Don’t think there’s enough volts there!
I think we are going to need those labor-saving, productivity-enhancing advancements because we’re actually facing a labor shortage in 10 years. Time to start thinking farther ahead.
Humans have a way of adapting to thrive. I am optimistic about the future!
Yes, Jim, I’m with you there!
