by Gary Mintchell | Jul 8, 2015 | Automation, Data Management, Events, Internet of Things, News, Operations Management, Process Control, Security
Here is the official wrap of the recent Honeywell Users Group (HUG) Americas symposium. It was the 40th anniversary celebrated with the theme “40 Years of Innovation.” Officially “more than 1,200 people” attended the event.
I have written a couple of times during the week here and here. This information comes from a press release issued last week. Along with some executive quotes is a note that Honeywell Process Solutions has been developing and implementing technologies for the Industrial Internet of Things (IoT) for many years.
During the event, Honeywell announced a collaboration with Intel Security McAfee which will expand its industrial cyber security capabilities to help defend customers from the increasing threat of cyber attacks.
“The process manufacturing industries are facing a critical time in history due to a convergence of factors such as security threats, a shrinking workforce and lower oil prices, among others,” said Vimal Kapur, president of Honeywell Process Solutions (HPS). “These factors are driving a greater need for our technologies and services because they’re designed to help companies conduct operations more efficiently, and with less risk.”
The conference revolved around three core technology themes directly impacting companies’ abilities to successfully adapt to changing market conditions: digital transformation and smart operations, system evolution and risk reduction, and smart instrumentation with smart integration. Throughout the week, Honeywell executives, technology experts and customers explained how these core areas can turn technology buzzwords like Big Data and Industrial Internet of Things (IoT) into practical applications.
“HPS has been leveraging the concepts and technologies behind the Industrial IoT as part of the vision that we have been evolving towards for several years,” Bruce Calder, HPS chief technology officer told general session attendees. “In order to run a reliable operation that continues to improve performance and business results, you will need to install smarter field devices, achieve more connectivity, collect more data and find ways to use that data to run a smarter operation.”
Calder also gave attendees a first look at HPS’ first native app for mobile devices and tablets that connects to different sources and applications across the company’s portfolio to create a more-intuitive mobile experience for plant workers. Mobility is part of the initiative to introduce a suite of apps that, along with new cloud functionalities, will enhance existing solutions to deliver better business efficiencies.
The conference agenda included a wide range of presentations from Honeywell customers ExxonMobil, Chevron, Reliance, DuPont, Great River Energy, Syngenta, Genentech, Valero and others. These presentations – covering everything from wireless applications and cost-effective control system migrations, to alarm management and energy conservation – highlighted how real-world manufacturers have used Honeywell technology to streamline their businesses by generating and analyzing the most-meaningful data from their operations.
In addition to these presentations, attendees received a first-hand look at some of Honeywell’s newest technologies designed to change the way their enterprises work, generate the right data to inform decisions, and reduce overall risks. Highlighted technologies included:
- UniSim Competency Suite – the newest addition to the UniSim family of training technology, which now includes 3D virtual environment capabilities to provide realistic experiences.
- DynAMo Alarm and Operations Suite – software that leverages more than 20 years of alarm management experience in the process industries to help users reduce overall alarm count by as much as 80 percent, identify maintenance issues and increase visibility of critical alarms that require urgent attention.
- Honeywell Industrial Cyber Security Risk Manager – the first digital dashboard designed to proactively monitor, measure and manage cyber security risk for process control systems.
- SmartLine Level Transmitter – the newest addition to Honeywell’s line of modular, smart field instrumentation designed to integrate with control systems to provide benefits such as extended diagnostics, maintenance status displays, transmitter messaging and more.
- The EC 350 PTZ Gas Volume Corrector – the first member of a new line of high-performance electronic volume correctors (EVCs) that more accurately measure natural gas delivered to industrial customers, helping them meet government and industrial standards.
by Gary Mintchell | Jun 18, 2015 | Automation, Internet of Things, Networking, News, Operations Management, Security
The Cisco and Rockwell Automation partnership continues its step-by-step extension strengthening Rockwell’s “Connected Enterprise” strategy. This strategy builds on the foundation of EtherNet/IP and CIP (common industrial protocol). Now that all the magazines and newspapers and bloggers are writing about the Internet of Things and the Industrial Internet of Things, supplier communications managers cannot keep themselves from applying IoT to everything their companies do.
The two companies have issued two press releases recently. One concerns enhanced training couched in the strategy of bringing IT and OT together (the once and future kingdom). The other relates to extensions and additions to the partners’ reference architecture.
First, let’s see how many buzz words a marketing manager can fit into one sentence:
“The expansion of the Industrial Internet of Things (IoT) and convergence of operations technology (OT) and information technology (IT) systems into The Connected Enterprise raises questions of who within industrial organizations should design and oversee unified network infrastructures. Rockwell Automation, in collaboration with its Strategic Alliance partner Cisco, is helping address this workforce challenge with the new training and certification offerings.”
Last year, the companies jointly rolled out the Managing Industrial Networks with Cisco Networking Technologies (IMINS) training course and Cisco Industrial Networking Specialist certification. This first-of-its-kind course provided foundational skills needed to manage and administer networked, industrial control systems.
This year, Rockwell Automation and Cisco are unveiling the five-day, hands-on Managing Industrial Networks for Manufacturing with Cisco Technologies (IMINS2) course and CCNA Industrial certification exam. The course offers deeper analysis of EtherNet/IP architectures with industrial protocols, wireless and security technologies implementation, and advanced troubleshooting. The CCNA Industrial certification ensures that OT and IT professionals have the skillset needed to design, manage and operate converged industrial networks.
Pathways to Certification
Students who successfully complete the Industrial Networking Specialist and CCNA Industrial certification exams will earn CCNA Industrial certification. Alternatively, IT and OT professionals that already have their CCNA Routing & Switching or Cisco Certified Entry Networking Technician (CCENT) certification can enroll directly in IMINS2 and take the CCNA Industrial certification exam to receive CCNA Industrial certification. Once completed, the certification is valid for three years.
Participants in the IMINS and IMINS2 courses will receive exam vouchers for the Industrial Networking Specialist and CCNA Industrial certification exams, respectively, as part of course tuition. This offer is only available through courses offered and delivered by Rockwell Automation. The CCNA Industrial certification exam can be taken at one of any Pearson VUE testing centers located in more than 165 countries.
IMINS courses are offered on an ongoing basis. The enrollment schedule for IMINS2 will be posted in June, with classes beginning in July. As the leader in OT/IT skills development, Rockwell Automation will continue to invest in The Connected Enterprise and IoT training curriculum to address emerging skills requirements.
Converged Plantwide Ethernet Architectures (CPwE)
As industrial markets evolve to unlock the promise of the Internet of Things (IoT), Rockwell Automation and Cisco are announcing new additions to their Converged Plantwide Ethernet (CPwE) architectures to help operations technology (OT) and information technology (IT) professionals address constantly changing security practices. The latest CPwE security expansions, featuring technology from both companies, include design guidance and validated architectures to help build a more secure network across the plant and enterprise.
The Industrial IoT is elevating the need for highly flexible, secure connectivity between things, machines, work flows, databases and people, enabling new models of policy-based plant-floor access. Through these new connections, machine data on the plant floor can be analyzed and applied to determine optimal operation and supply-chain work flows for improved efficiencies and cost savings. A securely connected environment also enables organizations to mitigate risk with policy compliance, and protects intellectual property with secure sharing between global stakeholders.
Core to the new validated architectures is a focus on enabling OT and IT professionals to utilize security policies and procedures by forming multiple layers of defense. A defense-in-depth approach helps manufacturers by establishing processes and policies that identify and contain evolving threats in industrial automation and control systems. The new CPwE architectures leverage open industry standards, such as IEC 62443, and provide recommendations for more securely sharing data across an industrial demilitarized zone, as well as enforcing policies that control access to the plantwide wired or wireless network.
Rockwell Automation and Cisco have created resources to help manufacturers efficiently deploy security solutions. Each new guide is accompanied by a white paper summarizing the key design principles, as follows:
The Industrial Demilitarized Zone Design and Implementation Guide and white paper provide guidance to users on securely sharing data from the plant floor through the enterprise.
The Identity Services Design and Implementation Guide and white paper introduce an approach to security policy enforcement that tightly controls access by anyone inside the plant, whether they’re trying to connect via wired or wireless access.
This announcement further extends the commitment by Rockwell Automation and Cisco to be one of the most valuable resources in the industry for helping manufacturers improve business performance by bridging the gap between plant-floor industrial automation and higher-level information systems.
by Gary Mintchell | Apr 28, 2015 | Automation, News, Process Control
First afternoon and evening done at the Schneider Electric Global Automation Conference.
When the Schneider Electric acquisition of Invensys was announce about 18 months ago, I predicted that the companies of Invensys would thrive under stable organization and financing—something that Invensys never had.
Well, it was either that, or Schneider would tear things apart and sell off pieces. And there havebeen rumors of just that scenario. The result seems to be the former. I’m sure the planning analysts that Schneider surely has looked at all the scenarios. But everything seems intact.
Schneider has actually bumped Foxboro/Triconex research and development spending by 25% over an already increased amount under the last gasp of Invensys.
And here is one result. The first announcement of the conference. A thoroughly updated Tricon safety system. Of note is the item that this is the first TUV certified safety and security system.
Updated Compact Industrial Safety System
Tricon CX, released today, is a compact system for safety and critical control applications in the oil and gas, power, refining, chemicals, pharmaceutical and biotech industries, where safe operations are critical and reliable operation is paramount. A certified ISA Secure system, the high-integrity and highly available Tricon CX ensures operational integrity, protecting against inherent risk and hazards, as well as external threats such as cyber-attack.
“Safety and security have always been a top concern for our industrial clients, but now new threats, such as cyber-attack, have challenged the traditional approaches they have taken to protect and secure their people, property, communities and the environment,” said Mike Chmilewski, vice president, process systems offer management, Schneider Electric process automation business.
“Therefore, our clients demand the highest levels of safety and security to keep them safe and ensure the systems they rely on are immune to external threats. Our high-performance, future-proof Tricon CX safety system does just that. With more performance and capability, it can help clients maximize productivity, reliability and security while minimizing risks and the likelihood of business interruption. It’s another example of why Schneider Electric is uniquely positioned to power the big ideas our clients need to solve their most critical issues.”
The latest addition to Schneider Electric’s Triconex line of safety-instrumented systems, the Tricon CX is smaller, faster, lighter and more powerful than previous safety solutions. Its advanced functionality enables online upgrades without operational interruption. Additionally, the compact design allows for a number of new features including:
• Reduced form factor by 50 percent
• 67 percent reduction in weight
• Lower power consumption
• Advanced monitoring and control capabilities, including:
• Supervised DI/DO with advanced line-performance diagnostics
• Fast analogue inputs with integrated HART
• 1ms SOE digital input
• Choice of direct termination or external termination panel
• 300 percent increase in controller tag capacity
• 5 times increase in peer-to-peer performance
• ISA Secure EDSA level 1
• New automated test and verification of safety logic
“The Tricon CX safety system will enhance Schneider Electric’s current safety portfolio, and ARC believes its increased capabilities will enable new and existing customers to expand existing systems, replace obsolete systems or implement new systems,” said Larry O’Brien, vice president, process automation, ARC Advisory Group. “Its ability to handle upgrades without interrupting the operation should give users confidence in their ability to continue to draw additional value from their investments down the road.”
In addition to leading technology and solution sets, Schneider Electric’s process safety offer includes more than 650 safety engineers who provide a suite of services that help clients better manage their operations. These services include:
• Safety Instrumented Functions Management services
• Process safety consulting services
• Functional safety learning services
Process safety consultants also provide technology paths to help future-proof Triconex technology investments and ensure systems adhere to the latest safety standards.
by Gary Mintchell | Apr 20, 2015 | Automation, Data Management, Education, Internet of Things, Leadership, Operations Management, Productivity
I took 10 days off to go on vacation in Europe. I tried to write ahead, but ran out of time. So last week I reposted several older items.
We did the Danube cruise on Viking (you can see its ads on Masterpiece Mystery on PBS) from Nuremberg to Budapest–two of my favorite cities.
Three are many notable takeaways from the trip, but one thing stands out from a professional perspective. That would be workforce recruitment and training.
Every person on the ship’s staff was obviously screened well and then trained impeccably. It’s the same reason I like to stay at Marriotts. The staff is invariably friendly and trained–not only to do their jobs well but also to excel at customer service.
This contrasted markedly with the poor American Airlines guy who was managing (sort of) the queue through security at JFK. He’d do one thing, then reverse himself, then reverse again. All this in the space of 15 minutes! The queues were hopeless. Some industrial engineering training would go a long way toward adequate customer service at JFK.
Big Data and Jim Pinto
Meanwhile, I’ve finished sorting through about 1,200 emails today in addition to a couple of meetings. Catching up with work after a trip is so much fun.
Jim Pinto’s latest blog message was buried in my email folder. Turning from his recent ruminations on life, he turned to the Big Data subject.
Here’s Jim’s summary:
A revolution that compares with the impact of the Internet is changing the way that business, politics, health, education – almost everything – is being conducted. It is pervasive to the extent that everyone knows that it’s there, but no one can do anything to stop encroachment Every digital process that surrounds everybody at all times generates data: messages, updates, images posted to social networks; readings from sensors; GPS signals from cell phones. What’s revolutionary is that something can now be done with the data. Online retailers develop algorithms to predict what individual customers like, performing better every time recommendations get a response or are ignored. Political campaigns analyze large datasets to create predictions, giving data-savvy campaigns a major advantage. Big data has become the basis of competition and growth.
What with sensors everywhere, all that data must go somewhere in order to be useful. The consumer domain has been struggling with this. And it is all so debatable. Is is service or invasion of privacy for all these consumer companies to compile all that data about us? On the one hand, they hope to serve us ads and information that would be relevant to what we’re interested in. On the other, what if a nefarious agent–say the Department of Homeland Security or the local police–grabbed all that data and then trumped up charges against us?
In the manufacturing/industrial domain, ubiquitous sensors and massive amounts of data are old hat. But…are historians adequate to the tasks required by modern manufacturing methods? What do we need to learn and incorporate from the new database technologies from consumer big data? Who is working on that? This is crucial to the success of Industrial Internet of Things.
Anyway, check out Jim and debate with him–he loves that!
by Gary Mintchell | Apr 6, 2015 | Automation, Interoperability, Manufacturing IT, Networking, Operations Management, Technology
There are many new and cool open source projects going on right now. These are good opportunities for those of you who program to get involved. Or…you could take a hint and turn your passion into an open source project.
I’ve written three articles since November on the subject:
• Open Source Tools Development
• Open Source SCADA
• Open Source OPC UA for manufacturing
Sten Gruener wrote about yet another OPC UA open source project. This one seems to be centered in Europe (but everything on the Web is global, right?). This is an open source and free C (C99) implementation of OPC UA communication stack licensed under LGPL + static linking exception. A brief description:
Open
• stack design based solely on IEC 62541
• licensed under open source (LGPL & static linking exception)
• royalty free, available on GitHub
Scalable
• single or multi-threaded architecture
• one thread per connection/session
Maintainable
• 85% of code generated from XML specification files
Portable
• written in C99 with POSIX support
• compiled server is smaller than 100kb
• runs on Windows (x86, x64), Linux (x86, x64, ARM e.g. Raspberry Pi, SPARCstation), QNX and Android
Extensible
dynamically loadable and reconfigurable user models
Background Information
OPC UA (short for OPC Universal Architecture) is a communication protocol originally developed in the context of industrial automation.
OPC UA has been released as an “open” standard (meaning everybody can buy the document) in the IEC 62541 series. As of late, it is marketed as the one standard for non-realtime industrial communication.
Remote clients can interact with a Server by calling remote Services. (The services are different from a remote procedure call that is provided via the “Call” service.) The server contains a rich information model that defines an object system on top of an ontology-like set of nodes and references between nodes. The data and its “meta model” can be inspected to discover variables, objects, object types, methods, data types, and so on. Roughly, the Services provide access to:
- Session management
- CRUD operations on the node level
- Remote procedure calls to methods defined in the address space
- Subscriptions to events and variable changes where clients are notified via push messages.
The data structures the services process as in- and output can be encoded either as a binary stream or in XML. They are transported via a TCP-based custom protocol or via Webservices. Currently, open62541 supports only the binary encoding and TCP-based transport.
