by Gary Mintchell | Dec 31, 2021 | Uncategorized
It’s the last day of 2021. Do you know where your year went?
Blogging grew in popularity during 2002 and 2003. I wanted to investigate it, but I had begun the work of starting a new magazine in February 2003 and didn’t have time. In December 2003 I began playing around with Dave Winer’s Radio Weblogs application, set up a Website, and started writing. Eighteen years and 2,700 posts later, this has grown to where even this specialized site attracts more than 150,000 page views per month.
I don’t encourage New Year’s Resolutions. They don’t work. Full stop. However, that doesn’t mean that you should not pause at the end of the year to reflect on what good you did this past year and where you grew personally, professionally, intellectually, and spiritually. Then, you can use that pause to reflect on where in your life you can do good next year, where you can grow personally, professionally, intellectually, and spiritually in 2022. We can choose to live better next year. And we can choose to make our piece of the world a little better.
Reflections on 2021:
- IoT has been incorporated as part of edge-to-cloud architecture rather than being its own thing;
- Connections are more important than ever;
- Open source and interoperability have grown;
- Consolidation of the automation and controls market continued with the rankings of companies essentially stagnant except for acquisitions;
- Large IT companies have invaded the industrial software market in a significant way;
- Gatherings began a comeback–I attended trade shows in Chicago and traveled to Automation Fair in Houston and IMC2021 in Marco Island at the end of the year.
For 2022, I hope to see many of you in person at a few events. Meanwhile, be kind to yourself and others.
by Gary Mintchell | Dec 30, 2021 | Commentary, Interoperability, News, Open Source, Operations Management
I applaud these efforts to improve and increase digital interoperability through industry or formal standards and open source. These efforts over many years, and even ones that pre-date digital, have provided progress not only in technology but in the lives of users. This announcement comes from the Digital Twin Consortium, a project of The Object Management Group (OMG).
Digital Twin Consortium (DTC) announced the Digital Twin System Interoperability Framework. The framework characterizes the multiple facets of system interoperability based on seven key concepts to create complex systems that interoperate at scale.
“Interoperability is critical to enable digital twins to process information from heterogeneous systems. The Digital Twin System Interoperability Framework seeks to address this challenge by facilitating complex system of systems interactions. Examples include scaling a smart building to a smart city to an entire country, or an assembly line to a factory to a global supply chain network,” said Dan Isaacs, CTO, Digital Twin Consortium.
The seven key concepts of the DTC Digital Twin System Interoperability Framework are:
1 System-Centric Design – enables collaboration across and within disciplines—mechanical, electronic, and software—creating systems of systems within a domain and across multiple domains.
2 Model-Based Approach – with millions and billions of interconnections implemented daily, designers can codify, standardize, identify, and reuse models in various use cases in the field.
3 Holistic Information Flow – facilitates an understanding of the real world for optimal decision-making, where the “world” can be a building, utility, city, country, or other dynamic environment.
4 State-Based Interactions – the state of an entity (system) encompasses all the entity’s static and dynamic attribute values at a point in time.
5 Federated Repositories – optimal decision-making requires accessing and correlating distributed, heterogeneous information across multiple dimensions of a digital twin, spanning time and lifecycle.
6 Actionable Information – ensures that information exchanged between constituent systems enables effective action.
7 Scalable Mechanisms – ensures interoperability mechanism(s) are inherently scalable from the simplest interoperation of two systems to the interoperability of a dynamic coalition of distributed, autonomous, and heterogeneous systems within a complex and global ecosystem.
“The Digital Twin System Interoperability Framework enables USB-type compatibility and ease for all systems connected to the Internet and private networks, which until now, has been the domain of system integrators,” said Anto Budiardjo, CEO, Padi.io. “This means system integrators can concentrate on designing applications rather than point-to-point integrations.”
by Gary Mintchell | Dec 29, 2021 | Automation, Business, Commentary, News, Process Control
The process control automation (Distributed Control Systems or DCS) market was ripe for consolidation. A few companies began to grow, most were candidates for acquisition. No company had a more voracious acquisition appetite than ABB. Part of its genius was the development of the 800xA platform designed as a way of bringing the newly formed empire together. It is now announced by ARC Advisory Group that ABB is the market leader for the 22nd consecutive year with about a 20% share of a $14 billion dollar market.
During 2020 ABB saw growth across key regions, despite the impact of the pandemic on the DCS market across industry. Energy transition and sustainability, as well as an upturn in DCS segments across the pharmaceuticals and biotechnology markets were key growth drivers for ABB.
The DCS market analysis and forecast report by ARC Advisory Group has been published annually for the past 40 years, with ABB consistently in the lead for more than half that time.
“ABB leads the field in DCS thanks to its domain knowledge in multiple industries, extensive service network, a continued investment in developing technology, loyal customers and digital solutions that meet rapidly changing customer requirements,” said Bernhard Eschermann, Chief Technology Officer, ABB Process Automation. “Much of our development is focused on advancing technology such as modular automation, select I/O and secure Edge integrated solutions which address new process and business challenges while protecting investments. We believe these type of solutions to be some of the catalysts needed for the successful implementation of industrial IoT and agile navigation within Industry 4.0.”
The recent launch of the latest version of ABB Ability System 800xA represents an evolution for automated control and plant operations of tomorrow. It is a process control system, an electrical control system and a safety system and a collaboration enabler, allowing further improvement of engineering efficiency, operator performance and asset utilization. In addition, ABB Ability Symphony Plus, is an industry leading DCS in the power, water and waste water markets and ABB’s Freelance offering is a DCS tailor-made for hybrid markets.
ARC’s report also highlights ABB Ability, ABB’s unified, cross-industry portfolio of digital solutions, which includes more than 170 Industrial Internet solutions and an Industrial Internet technology platform and cloud infrastructure. Drawing on insights across over 20 industries and more than 40 years of experience in digital technology, ABB Ability helps customers to develop new processes and advance existing ones by providing insights and optimizing planning and controls for real-time operations. These insights can then be fed into control systems like ABB Ability System 800xA and ABB Ability Symphony Plus to improve key performance metrics of plants and assets. With an installed base of 35,000 DCS systems across more than 100 countries ABB is a trusted leader in creating digital solutions for customers in the industrial space.
by Gary Mintchell | Dec 27, 2021 | Edge, Manufacturing IT, Operations Management
Many innovations and partnerships occur at the edge of the network today. Edge-to-Cloud is a term often replacing IoT for marketers. Litmus, a relatively new company, focuses on developing an innovative edge platform. I introduced Litmus here and I touched on this announcement here.
These hardware/software/platform edge partnerships constituted the trends of the times. This one links Litmus and Dell Technologies.
Litmus, the Intelligent Edge Platform for Industrial IoT, announced a new validated, end-to-end solution with Dell Technologies to simplify smart manufacturing at the edge. The offering combines Dell Technologies hardware and software with the Litmus Industrial IoT Edge platform for a resilient, scalable edge compute infrastructure that allows manufacturers to rapidly collect, analyze and act on time-critical data to improve operations.
The Dell Technologies Validated Design for Manufacturing Edge with Litmus uses Dell EMC VxRail and Dell EMC PowerEdge servers, which provide high-availability, AI and machine learning and high-speed connectivity for manufacturing edge applications. Litmus adds edge data collection, machine analytics, enterprise data integration and application and ML deployment at the edge. Scale is enabled via a centralized edge management platform that manages all IoT devices and services across all locations from a single point of control.
The Dell Technologies Validated Design for Manufacturing Edge with Litmus offers out-of-the-box connectivity to any industrial asset with more than 250 pre-loaded drivers. Pre-built and custom data visualizations, analytics and KPIs provide immediate insights at the edge, and data can be integrated to any cloud or enterprise system to power applications and feed machine learning models. The solution is integrated with the Dell EMC Streaming Data Platform, which allows customers to use high-speed data persistence and unconstrained data storage at the edge to train machine learning models without needing to send data to the public cloud.
by Gary Mintchell | Dec 24, 2021 | Cloud, Commentary, Data Management, Manufacturing IT, News, Security, Standards, Workforce
The first business trip involving airplane and car in 18 months took me to Houston in November to Automation Fair, the Rockwell Automation user conference and trade show. They offered five press conferences via remote conferencing. I felt the urge to visit with people in person. Several thousand visitors wandered the show floor along with me. And I sat in the press conferences in person with a couple of editors from Control, a couple of analysts from ARC Advisory Group, an editor I didn’t know for one session, and an editor from Automation World for one other session. It felt good to be back, but this was hardly like old times. I was not rushed from appointment to appointment—I had no appointments.
The content was not like old times. No motor control or programmable controllers, although I did look up a PLC product person on the show floor to dive into a couple of things. The press conferences were somewhat IT oriented with cybersecurity and cloud, workforce issues around culture and diversity, and sustainability. Following are summaries of the press conferences and of three news items released at the show.
Cybersecurity Steps Needed for 2022
No discussion of industrial technology can begin without considering cybersecurity. Angela Rapko (Regional Vice President, Lifecycle Services, Rockwell Automation), Shoshana Wodzisz (Manager, Product Security, Rockwell Automation), and Theodore Haschke (Manager, Business Development, Functional Safety & Cybersecurity, TUV Rheinland) talked standards with us. High-profile cyber and ransomware attacks rocked the manufacturing industry in 2021 and raised government attention to the need for stronger oversight to protect businesses worldwide. Global cybersecurity standards have been established based on guidance from industry leaders for both the IT and OT level, but adoption still wanes. We’ll share how businesses can utilize standards to improve security in 2022, and why OT can’t be left behind when updating best practices.
Leveraging Culture and DEI as a Competitive Advantage
Bobby Griffin (Chief Diversity, Equity & Inclusion Officer, Rockwell Automation) and Becky House (Senior Vice President & Chief People & Legal Officer, Rockwell Automation) discussed how many companies have put a more intentional focus on company culture and DEI – but how do you know you’re having the right impact? Diversity, equity, and inclusion are core principles at Rockwell. This has a KPI associated and manager’s compensation is tied to it. Among other things, check out the senior leadership page on the Rockwell website. There are women on it. And a couple of other faces that are not old white men. There is a refreshing mix of ages, genders, ethnicities.
Why Cloud? Why Now? Three Factors Driving Adoption of SAAS-Based Solutions
I could understand the discussion of cybersecurity, which can be expected given the several-year-old vision of Rockwell regarding the Connected Enterprise. The discussion of computing in the cloud would never have happened with a straight face even three years ago. Maybe two. Let us consider two very recent acquisitions of cloud-based companies—Plex and Fiix. Brian Shepherd (Senior Vice President, Software & Control, Rockwell Automation), James Novak (Chief Executive Officer, Fiix), and Bill Berutti (Chief Executive Officer, Plex) joined us for a discussion of the companies, products, and benefits of cloud. Yet another sign of a rapidly changing Rockwell Automation.
Using Data to Drive Productivity and Sustainability
Rockwell Automation has had sustainability goals and solutions for many years. This topic remains a key focus for the corporation. Tom O’Reilly (Vice President, Sustainability, Rockwell Automation) and Arvind Rao (Director, Product Management & Head of Industry Solutions, Rockwell Automation) met with us to discuss how “customers and investors are demanding that we do business in ways that are more productive and more sustainable.” Operational data and analytics can reduce waste, improve quality, and reduce energy, all while driving increased productivity and delivering results against sustainability initiatives.
Three Strategies for Creating an Agile and Flexible Workforce
Rachael Conrad (Vice President & General Manager, Customer Support & Maintenance, Rockwell Automation) and Sherman Joshua (Director, Workforce & Competency, Lifecycle Services, Rockwell Automation) revealed Rockwell’s on key strategies for creating an agile and flexible workforce post pandemic and how manufacturers can leverage their workforce as their greatest asset.
New Initiatives to Bolster Cybersecurity Offering for Customers
Rockwell Automation, Inc. announced new investments to enhance its information technology (IT) and operational technology (OT) cybersecurity offering. These initiatives include strategic partnerships with Dragos, Inc. and CrowdStrike, as well as the establishment of a new Cybersecurity Operations Center in Israel.
Rockwell and Dragos, a global leader in cybersecurity for industrial control systems (ICS)/OT environments, have announced a partnership that combines Rockwell’s global industry, application, and ICS domain expertise with Dragos’s world-class technology, professional services, and threat intelligence services. The partnership will focus on incident response services and threat intelligence.
Rockwell and CrowdStrike, a leader in cloud-delivered endpoint and workload protection, have formed a partnership to deliver end-to-end cybersecurity and network service solutions to customers. The partnership will examine initiatives for CrowdStrike’s cloud-native, AI-powered Falcon platform with Rockwell’s global deployment, network architecture, support, OT, and managed services capabilities to deliver differentiated solutions that address customer cybersecurity pain points.
Rockwell Automation Expands Supply Chain Services with Acquisition of AVATA
Rockwell Automation, Inc. has acquired AVATA, a leading services provider for supply chain management, enterprise resource planning, and enterprise performance management solutions. AVATA has significant domain expertise in enterprise applications and is a leading consultant and systems integrator for Oracle cloud software applications.
By significantly improving end-to-end supply chain visibility and management, AVATA, together with Kalypso, Rockwell’s industrial digital transformation services business, will help further unlock the value of information technology/operational technology (IT/OT) convergence that Rockwell can deliver to customers. AVATA will be integrated into Kalypso, which is a part of Rockwell’s Lifecycle Services business.
AVATA supports Rockwell’s recent cloud-native investments, building on its open architecture to extend the digital thread and enable powerful integrations with other leading technologies, now including Plex and Oracle Cloud.
Rockwell Automation and Battery Pioneer Cadenza Innovation to Explore Driving Energy Storage and Advance Sustainability
Rockwell Automation has begun collaborating with Cadenza Innovation, the award-winning provider of safe, low cost, and energy-dense Lithium-ion-based storage solutions, to define a strategic relationship including a shared goal of building the industry’s highest performance battery cell production lines.
During 2022 the companies intend to collaborate to develop a customer cloud portal to manage deployed distributed energy resources, an end-to-end battery manufacturing execution system (MES), and equipment automation to support the expansion of Cadenza Innovation’s battery manufacturing in the US and abroad.
Rockwell Automation and Cadenza Innovation intend to create a full digital thread that feeds information from business systems to the factory floor and subsequently out to the field-deployed energy storage systems to ‘close the loop’ by feeding data from the field back into Cadenza Innovation’s connected operations. This, in turn, will ensure peak performance of customer systems.
