by Gary Mintchell | Apr 27, 2021 | Automation, Software
I have witnessed the evolution of Optical Character Recognition (OCR) over the past 35 years. This is an automated system of taking a picture in a digital vision system of some text, doing some magic processing, and outputting machine understandable text that can be used directly in your software application.
Neurala discovered this website’s reach and has been sending me a stream of updates. This is a company moving forward rapidly. Today’s announcement pushes the state-of-the-art.
Today, Neurala announced a partnership with IHI Logistics & Machinery. Neurala’s vision AI software will be deployed to increase the effectiveness of optical character recognition (OCR) reading of package information by automatically identifying expiration dates, to ultimately reduce waste and relieve workers from mundane, repetitive tasks.
IHI Logistics & Machinery is a leading global provider of material handling and factory automation solutions, with a focus on the management of food packaging information and logistics process improvement specifically. Traditionally, food and perishable items come into the warehouse with a production and an expiration date, with these important dates scanned by human workers with handheld OCR terminals upon arrival. It is a tedious job, and when an OCR terminal misreads an expiration date, it results in the need for inspection by humans. This also increases manufacturers’ costs and reduces profits.
Neurala’s vision AI will improve OCR by automatically identifying a product’s expiration date, including validating where on the packaging the expiration date is located. It will also be able to verify that text on a box is the expiration date, as opposed to other numerical data such as the SKU or production date, if a series of dates is present. This reduces the need for manual intervention when errors or misreads occur and ensures that only accurate data is passed back to the ERP system.
“Introducing AI and automation into our workflow will be a game changer for our business,” said Takayuki Sado, general manager at IHI Logistics & Machinery. “By partnering with Neurala, we are able to bolster our value to our customers, by dramatically increasing the speed and efficiency of material handling. This level of automation is also extremely valuable, as it helps us do more with less – which is especially critical in a time when there are restrictions limiting the number of workers present on the warehouse floor.”
“Neurala is on a mission to help manufacturers realize the benefits of vision AI by partnering with companies around the world who are leaders in their industry,” said Max Versace, co-founder and CEO of Neurala. “We are excited to partner with IHI Logistics & Machinery to provide them with the technology needed to further their position as an innovator and leader in material handling.”
by Gary Mintchell | Apr 26, 2021 | Automation, Robots
This conversation came to me from the Hannover Messe Digital Event. It’s rather interesting in that these people market robotic solutions. They think, however, that sometimes (often?) companies implement high-end and sophisticated automation and robotics that are often too complicated to be used. So, they are turned off. I learned first-hand as a provider of automation technology when the user/operator does not understand or even fears the technology or when the user interface is too complicated then the system will be turned off and manual operations will be used.
These comments are worth considering when planning new projects.
Manufacturers in Europe struggle with new automation and robotisation solutions as the technologies they deploy do not provide the desired return on investment and often end up standing idle. Torsten Christensen, partner and co-founder at ChangeForce, a Danish industrial consultancy firm, states that this could be changed by shifting focus towards standardised robots in-house employees would be capable of tuning.
“Europe, as well as the rest of the world, is heading to a new record of operational industrial robot stock in 2020, but these raw numbers tell only one half of the story. In reality, I think the industrial robotics industry is experiencing something we witnessed some 20-25 years ago in the dot-com era: lots of hype coupled with a low return on investment, heavy reliance on third-party integrators and, quite often, complex machines not returning the expected value. I believe European manufacturers, first and foremost the SMEs, should take one step back and rethink their robotisation strategies to avoid even larger disappointments,” T. Christensen says.
He is seconded by Thomas Ronlev, the CEO at Factobotics, a Danish-Lithuanian maker of standard industrial robots, presenting RoboBend, the world’s first standard sheet metal bending robot, and Flexy-Weld, a unique flexible robot welding solution, at Hannover Messe Digital Edition this week.
Th. Ronlev says that the risk of robotisation failures further exacerbated by a very high current robotic solutions cost. His company aims at traditional industrial processes and custom situations that can be scalable across a broader array of manufacturers.
“European manufacturers often believe their production processes are unique. They are also often convinced that entire production and supply chains be automated. I think that truth is much more down to earth: some processes are indeed ripe for automation, but not all of them, let alone at once. We would see a much higher degree of satisfaction if companies started from simple processes and standard robotic solutions that come at a fraction of the cost and are easy to master. Some of the most successful factories use relatively simple robotics,” Th. Ronlev says.
Factobotics has been demonstrating its solutions tackling these challenges at HM Digital Edition this week. RoboBend robot solves the problem of finding qualified machine operators, provides higher capacity on the company’s present machines, lowers production costs and consistently delivers high quality. RoboBend is designed to make it simple to use at any production environment, for any worker with no special training.
The company has also been demonstrating Flexy-Weld, a unique flexible robot welding solution that is currently in development and field-testing phase in Lithuanian metal processing company LT Technologies. This solution, based on an innovative flexible hexapod technology FlexHex that adapts to any new piece and holds it in place for welding, completely eliminates the need for jigs/fixtures. Flexy-Weld also dramatically increases flexibility and agility of production, eliminates the need for hundreds of different jigs/fixtures (warehousing, time waste), therefore increasing capacity and productivity, saving time and increasing earnings.. Attached are a few pictures, too.
by Gary Mintchell | Apr 21, 2021 | Automation, Process Control, Standards, Technology
Schneider Electric has been publicizing an implementation of the decoupled control hardware and software envisioned by the Open Process Automation Forum using IEC 61499. https://themanufacturingconnection.com/2021/02/schneider-electric-updates-ecostruxure-automation-expert-forges-strategic-agreement-with-wood/ For example, a recent post from the blog.
At last week’s Hannover Messe, Schneider Electric used its press conference to tout some updates to its Ecostruxure Automation Expert.
The press release is included below for your information, plus a bonus press release regarding a new, smaller footprint UPS.
First, a couple of notes. I listened recently to some software developers discussing the benefits and drawbacks of version numbering their software. The traditional way is to begin with version 1.0 and then increment. Of course, no one (or few?) buy version 1.0 which is typically pretty buggy. An alternative is to version number by year thus avoiding the dreaded V 1.0. Automation Expert has just been released a couple of months ago as Version 21.0. The new release discussed below is version 21.1.
Someone, I know not whom, asked a pointed question during the press conference. Schneider points to its offering following the IEC standard. The questioner wanted to know if Automation Expert was just another proprietary software with some standards baked in. The question was not answered directly. The answer given dealt with decoupling hardware and software allowing each to be independently upgraded. Good question to keep in mind if other companies dive into this water. Or—perhaps there is room for an independent software developer to jump into the fray if and when.
Automation Expert V21.1 Release
Schneider Electric released version 21.1 of EcoStruxure Automation Expert, its software-centric universal automation system. Adoption of the new technology is proving immediately beneficial for consumer-packaged goods, pharmaceutical and logistics enterprises.
“EcoStruxure Automation Expert v21.1 is an important milestone in our journey to help manufacturers achieve the step-change advancements possible with a digital-first approach to industrial automation,” said Fabrice Jadot, Senior Vice President, Next Generation Automation, Schneider Electric. “Today’s operations need to react quickly to fluctuating market and environmental dynamics and rapidly mitigate potential risks. By separating the hardware and software lifecycles, EcoStruxure Automation Expert enables automation applications to be built using asset-centric, portable, proven-in-use software components, independent of the underlying hardware infrastructure. This software-centric approach delivers unprecedented cost and performance gains and frees engineers to innovate by automating low-value work and eliminating task duplication across tools.”
GEA is one of the largest technology suppliers for food processing and a wide range of other industries. The company focuses on technologies, components, and sustainable solutions for sophisticated production processes in diverse end-user markets where time to market and agility is essential. EcoStruxure Automation Expert greatly simplifies the integration between operational technology (OT) and information technology (IT) creating new agility for GEA and its customers.
Master Systèmes, an industrial automation system integrator and Schneider Electric Master Alliance partner, is using EcoStruxure Automation Expert to increase the agility and flexibility of one of its cosmetic customer plants.
Schneider Electric is also implementing EcoStruxure Automation Expert in its own Smart Distribution Center in Shanghai, China to reduce costs and improve efficiency.
Because the software is decoupled from the hardware, modifying the conveying line to adapt as flow requirements change is easier and more cost-effective. With EcoStruxure Automation Expert, identifying the root cause of failure and troubleshooting is four times faster. And with 45% less products on the error line, throughput is increased by 5.3%.
Among other advancements, EcoStruxure Automation Expert V21.1 includes: enhanced cybersecurity, diagnostics, discovery and commissioning features, and expanded libraries and language support.
In addition, improved integration with AVEVA System Platform ensures EcoStruxure Automation Expert customers can take advantage of AVEVA’s market leading software for supervisory, enterprise SCADA, MES, and IIoT applications with minimal engineering overhead. One study showed the EcoStruxure Automation Expert and AVEVA combination reduced engineering efforts by over 50%.
New 3-phase UPS
Schneider Electric announced the global launch of the Galaxy VL 200-500 kW (400V/480V) 3-phase uninterruptible power supply (UPS), the newest addition to the Galaxy family. Available worldwide, this highly efficient, compact UPS offers up to 99-percent efficiency in ECOnversion mode for a full return on investment within two years (model dependent) for medium and large data centers and commercial and industrial facilities. A live, virtual “hands-on” event for data center professionals and partners will take place May 4 to demonstrate Galaxy VL’s capabilities and features from Schneider Electric’s Innovation Executive Briefing Center.
With data center floor space at a premium, the compact design of the Galaxy VL is half the size of the industry average at .8 m2. Its modular and scalable architecture enables data center professionals to scale power incrementally, from 200 kW to 500 kW with 50 kW power modules, providing flexibility to grow as their business demands.
With Galaxy VL, Schneider Electric introduces Live Swap, a pioneering feature which delivers a touch-safe design throughout the process of adding or replacing the power modules while the UPS is online and fully operational, offering enhanced business continuity and no unscheduled downtime. Additionally, Live Swap’s touch safe design offers increased protection for employees who no longer have to transfer the UPS to maintenance bypass or battery operation during the insertion or removal of the power modules.
Key Benefits of the new Galaxy VL:
- Maximize space to enable future growth: Galaxy VL is the most compact in its class, 50-percent more compact than the industry average at.8 m2, freeing up valuable data center real estate and IT space. Additionally, Galaxy Lithium-ion Battery Cabinets deliver total space savings of up to 70 percent compared with VRLA battery solutions.1
- Save money: Galaxy VL’s modular, scalable platform enables you to pay-as-you-grow, reducing CapEx investment, operating costs, energy consumption, and TCO. Scale power instantly in 50 kW increments from 200 to 500 kW with no extra footprint.
- Reach sustainability goals: Up to 99-percent efficient in ECOnversion mode for a full return on investment within two years in energy savings (26,280 EUR annual electricity savings). A Schneider Electric Green Premium product, it includes the option for long-lasting Lithium-ion batteries.
- Increased Reliability through EcoStruxure3: By connecting Galaxy VL to EcoStruxure—Schneider Electric’s open, interoperable, IoT-enabled system architecture and platform—data center operators can benefit from EcoStruxure™ IT software and services. These EcoStruxure offerings enable customers to monitor, manage, and model their IT infrastructure and get service support 24/7 anywhere, anytime.
by Gary Mintchell | Apr 16, 2021 | Automation, Business, Education, Embedded Control, News, Workforce
I remember the first trip I made to Festo in Germany many years ago. I thought, this is “just” a pneumatics company. What could be interesting about this trip? Then I witnessed what their R&D engineers did with pneumatics. And saw that the company if far deeper than “just” pneumatics.
Even though we could not experience in the flesh, so to speak, this year’s press conference and demonstrations did not disappoint. The company discusses financial results, strategy, general information, an application – assembly of insulin injection pen, workforce issues, and the always delightful demonstration of pneumatic/electronic far-out thinking with this year being a bionic swift (bird).
Most companies I work with have an education and training component. Festo has a division that is dedicated to education from children to adults. Check out the Festo Didactic information below. Maybe you can purchase a bionic bird education kit for your local school’s science and technology program (see information below). I’m living in a new community, but I’m looking for local contacts to help out.
Financial years 2020/2021
Festo’s results were stable despite the pandemic. The Festo Group had to cope with a 7.5% decline in turnover in the 2020 financial year due to the pandemic. Turnover was 2.84 billion euros (previous year 3.07 billion euros). Overall, however, thanks to forward-looking cost-cutting measures and employment protection, the operating result in 2020 was slightly higher than in the previous year.
“This has enabled us to guide our workforce safely through the crisis year and to create a good basis for being ready for the global economy to pick up again. At the same time, it gives us the financial freedom to invest in our future now as well,” said the Chairman of the Management Board, Dipl.-Ing. Dr. h.c. Oliver Jung.
As in the previous year, the company’s R&D ratio was 8% of turnover.
For 2021, the company expects a catch-up year. “We started the year well, with strong growth in the first quarter. Nevertheless, the end of the pandemic cannot yet be estimated. We are therefore continuing our savings course. At the same time, we continue to invest in our growth and innovation strategy,” Jung affirmed.
Strategy 2025+
Digitalisation and AI determine the product roadmap with smart and intelligent products as enablers for energy efficiency and sustainability in customer solutions.
Festo is focusing on the capability shift upgrading employees’ skills in the digital transformation.
The need for home schooling and virtual training (Digital Education) is growing rapidly in the pandemic. In the lockdown, Festo Didactic successfully launched its new digital learning platform, Festo LX, for technical education and provided a free homeschooling version for mechatronics courses in schools.
The LifeTech business segment with medical technology and laboratory automation is experiencing a real boom with growth rates of over 100%. Festo is continuously expanding its Technical Engineering Center for LifeTech in Boston, which opened in 2018 and is one of the world’s most important development locations for life science, in order to further develop this promising growth market.
Festo’s products make an important contribution to the fight against COVID 19. In particular, laboratory automation enables high throughput in COVID 19 tests. Automation is also key in vaccine development and production.
Sustainability needs automation and education
“As a company and society, we have to manage the balancing act in the pandemic of simultaneously finding ways out of the crisis and focusing our future activities on sustainability. Automation and technical education are a key to this. We also have a high social responsibility for sustainable development here,” said Jung. The goal is to gradually develop production in the direction of a circular economy.
“At Festo, we are convinced that pneumatics in particular offers massive advantages over electrics in many areas, and that no other technology can match it. We are currently developing this further in the direction of smart and digital pneumatics. There is still a lot of potential here,” confirmed Jung.
In 2020, Festo has also made great progress internally in climate protection and thus towards its climate target of saving at least 30% CO2 by 2025 (Scope 1 and 2).
Festo has the greatest leverage for climate protection with its customers, through the appropriate product selection of pneumatics and electrics (Scope 3). This is because around 90% of CO2 emissions are generated during product operation and only around 10% during production. Smart products and services, digitalization and AI are giving new impetus to energy efficiency on the way to CO2-neutral production.
As a family-owned company, Festo thinks and acts responsibly and with a long-term perspective. Festo stands for clear values, utmost quality and customer-oriented innovation. It has set standards in industrial automation technology and technical education ever since its establishment, thereby making a contribution to sustainable development of the environment, the economy and society.
Festo is advancing digitalisation in all its corporate divisions. Festo is leading its customers and employees into the digital future. To this end, the company is developing new future-oriented concepts founded on the triad of innovative and energy-efficient technologies, intuitive human-machine collaboration, and education and further training.
Productivity – Festo’s core competency
Innovation for the best possible productivity, a global presence and close, long-term partnerships with its customers are the hallmarks of Festo. In the 1950s, Festo became the first company in Europe to use compressed air as a drive medium in automation. The company now offers over 30,000 products and system solutions for pneumatic and electrical automation technology which, thanks to a large variety of modular systems, can be tailored to specific customer applications in many different factory and process automation industry segments.
Added value through digitalisation
Smart products, connectivity, the mining and interpretation of data, including via the cloud, and dashboards for visualisation, already offer added value for customers. Products like the energy efficiency module E2M, IO-Link-capable components, the CPX-IOT gateway or interfaces like OPC-UA contribute to this process. Another basic requirement for successful and consistent digitalisation is mechanical, electrical and intelligent connectivity through software solutions, enabling all customers to find their bearings quickly and intuitively.
Festo is promoting this with an open automation architecture and a large product portfolio made up of axes, motors and controllers. Standardised software tools are also being developed: configurators for smart engineering, the Festo Automation Suite for easy commissioning and the digital maintenance manager Smartenance for reliable operation. Digitalised pneumatics such as the Festo Motion Terminal VTEM makes pneumatics more flexible than ever before. The reason: apps define the function, the hardware remains the same.
In addition, data analytics, machine learning and artificial intelligence are shaping the agile product development of the future. Since 2018, the competence in the field of AI has been strongly expanded. The Festo AX (Festo Automation Experience) software platform is an AI-based software solution that allows production processes to be improved, e.g. with preventive maintenance of assets and machines, monitoring of quality in production or energy consumption.
With AI-based solutions for operations and maintenance processes, the overall equipment efficiency (OEE) of customers is to be improved.
Qualification in the digital transformation
As a leading provider of technical education and training, Festo Didactic is responding to current megatrends such as digitalisation and the energy transition. Because these trends are changing industry and production processes. Festo Didactic supports its customers with learning solutions and supports them to ensure the employability and productivity of employees and companies.
Festo Didactic offers a comprehensive range of learning solutions. Learners acquire technology knowledge and soft skills both in team-oriented and practical training on physical learning systems with industrial components, but also location- and time-independent through digital online learning opportunities. The new digital learning portal Festo Learning Experience (Festo LX) creates individual learning experiences for learners and teachers.
The fast way to a safe insulin pen
Syntegon’s assembly system for medical technology with the Festo automation platform
Diabetes is on the rise worldwide with around 10 million people being diagnosed with the disease every year. This pushes up the demand for insulin pens for self-injection. Syntegon’s Danish subsidiary has developed an automated system for assembling these pens using the Festo automation platform.
“I have a dream,” says Michael Andersen, Sales Director of Syntegon Technology Sandved in Denmark. “I have a dream of our machines doing on-the-fly format changes. That would be the culmination of our philosophy of flexibility and agility that we strive for in our company,” adds the automation expert.
Flexibility and agility
“By using the Festo automation platform, which includes the servo press kit, we are already very close to making this dream come true,” says Andersen. In fact, Festo’s servo press kit YJKP – a preconfigured modular system consisting of software, controllers and standard electrical drives – can be easily integrated in the plant and offers a high degree of flexibility thanks to the preinstalled software. This means that the modular press system with servo drive for electric pressing and joining up to 17 kN is ready for immediate use and, compared to similar solutions on the market, is both intuitively to parameterize and cost-effective.
“We have installed more than a 100 servo press kits in the automated assembly lines for insulin pens,” says Ulrik Keldke, Head of Syntegon’s engineering department in Sandved. The precisely adjustable pressing and joining forces ensure consistent quality and low reject rates. “What we particularly like about the Festo servo press kit is that it’s quick and easy to commission, and the machine operators don’t need to be trained to use it,” explains chief engineer Keldke.
Quality and safety
“Automating the assembly line is a prerequisite for meeting the requirements for the end product: the insulin pens must be safe and user-friendly,” says Andersen. The pens must not break when used by the patients, as that would put them at risk. The Servo Press Kit keeps the tension and pressure constant. “The glass of the syringes should never be subjected to irregular pressure as they would break,” Keldke says. The automated systems ensure that the insulin pens are always in order and can deliver the exact amount of insulin.
Depending on the machine type, Syntegon’s assembly lines produce up to 300 pens per minute. The degree of automation is scalable according to requirements and can also be adapted at a later date. The machine concepts are based either on a rotary table for low to medium outputs or on a linear transport system for high outputs. The system can be expanded with automatic feeders and stations to increase output and the degree of automation.
Consistency and reliability
Syntegon Technology, formerly Bosch Packaging Technology, sees itself as a provider of integrated solutions. The assembly line for insulin pens can be expanded into a complete line with other systems from the company. Pharmaceutical manufacturers can thus be provided with machines for all process steps, from filling, capping, assembly, testing, to labelling and packaging – preconfigured and from a single source.
The machine control system is based on electrical and pneumatic components and modules from the Festo automation platform. This ensures a consistency of supply since Festo products are available worldwide and offer open interfaces to higher-level controllers. The CPX-E-CEC module from Festo establishes the connection to the process control level, allowing it to be used with Profinet or, for other customers in Europe, with EtherCat. Especially for North American customers, however, the system could also be supplied with an Ethernet/IP module.
Bionic Swift: A Bionically Inspired Robotic Bird
So, the cool demonstration this year was the Bionic Swift. This year’s engineering innovation has been incorporated into the “Bionics4Education” program. Its target market is high school education and also industrial training.
It is one of the oldest dreams of mankind: flying like a bird. The lift and propulsion of birds have been ingeniously achieved by nature. Birds measure, control and regulate their movements continuously and completely autonomously. The inspiration for the development of the Bionic Swift educational kit came from the Bionic Learning Network, a research association with universities, institutes and development companies whose goal is to produce novel technology carriers through the application of bionics. In 2020, the BionicSwift was presented to the public for the first time. Festo Didactic wants to bring the world of bionics together with the education sector in order to promote working in interdisciplinary project teams as well as problem-oriented learning and creativity at schools.
The Bionic Swift is a robotic bird inspired by the bird world. Festo based its development on the natural model of the swallow. With the experimental set, scientific and technical correlations as well as the fascination of bird flight and the topics of lightweight construction, energy efficiency and aerodynamics can be impressively conveyed in STEAM lessons using a project-based approach.
The mechanisms of action of the flap of the wings can be explored in a playful way by students in class. Weighing less than 45 grams, the ultra-light flying object Bionic Swift shows particularly agile flight behaviour. Due to its extreme manoeuvrability, even tight turns can be realised. The Bionic Swift experimental set is recommended for up to three learners and from the age of 15.
The references to biology and technology that can be taught in STEAM lessons or at extracurricular learning venues are numerous and reach from the structure of tubular bones to wing take-off and landing to the basics of movements in the air. This allows teachers to teach technical learning content via a new, cross-curricular educational learning path. Accompanying teaching material, as well as the assembly manual, can be downloaded free of charge from our website.
by Gary Mintchell | Apr 15, 2021 | Automation, Networking, News, Organizations
ODVA’s annual Hannover Messe press conference highlighted new technologies that extend EtherNet/IP and CIP Security to “resource-constrained” devices. Thanks to advance in 2-wire Ethernet, devices that were too small or too inexpensive for a network chip can now join the EtherNet/IP network. There is an international movement to change traditional networking terminology, for example “master-slave”, that would be offensive to many. Here are the news releases.
CIP Security
ODVA announced that CIP Security has added support for resource constrained EtherNet/IP devices. CIP Security can now provide device authentication, a broad trust domain, device identity via Pre-Shared Keys (PSKs), device integrity, and data confidentiality for resource-constrained devices such as contactors and push-buttons. Additionally, a narrow trust domain, user authentication, and policy enforcement via a gateway or a proxy are available options.
The recent integration of single pair Ethernet has opened up the door to overcoming lower-level device constraints and ultimately to expanding the footprint of EtherNet/IP. Adding simpler devices to EtherNet/IP allows for the benefits of additional remote diagnostics, asset information, and parameterization capability. The addition of more nodes to the network within the context of IT/OT convergence makes device level security a fundamental need to ensure that indispensable assets and people are protected from physical harm and monetary loss.
The new CIP Security specification has added a Resource-Constrained CIP Security Profile in addition to the EtherNet/IP Confidentiality and the CIP User Authentication Profiles. The Resource-Constrained CIP Security Profile is similar to the EtherNet/IP Confidentiality Profile, but is streamlined for resource-constrained devices. The same basic security aspects of endpoint authentication, data confidentiality, and data authenticity remain. Access policy information is also included to allow a more capable device, such as a gateway, to be used as a proxy for user authentication and authorization of the resource constrained device.
Implementation of CIP Security for resource-constrained devices requires only DTLS (Datagram Transport Layer Security) support instead of DTLS and TLS (Transport Layer Security), as it is used only with low-overhead UDP communication.
Terminology Updates
ODVA announced that the April 2021 publication of the DeviceNet and ControlNet Specifications have replaced the usage of the words “master” and “slave” within ODVA references. Developers of devices for ODVA networks will now utilize the words “client and server” (EtherNet/IP, including the integration of Modbus devices), “controller and device” (DeviceNet), and “system time supervisor or active keeper” (ControlNet) to describe these functions. With the goal of eliminating terminology that is hurtful, these changes are the first in a series to update the entire library of ODVA specifications and documents to rectify the use of these terms.
EtherNet/IP for Resource-Constrained Devices
ODVA announced that The EtherNet/IP Specification has been enhanced to allow vendors to bring the network to resource-constrained devices in-cabinet, including push buttons and contactors. Cost, size, and power restrictions have historically limited the usage of EtherNet/IP at the edge, where many nodes are still hardwired. However, the continued decrease in the cost of semiconductor chips has enabled increased connectivity of simple devices, as evidenced by the rapid expansion of the Industrial Internet of Things (IIoT). The sustained, strong growth of EtherNet/IP combined with accelerating IT/OT convergence has made it possible to deploy EtherNet/IP within cabinets on lower-level automation devices such as contactors and push buttons.
The inclusion of resource-constrained devices within cabinets on an EtherNet/IP network is enabled by recently published enhancements to The EtherNet/IP Specification including the physical layer In-Cabinet Profile for EtherNet/IP along with low overhead UDP-only resource-constrained EtherNet/IP communication. Resource requirements have been reduced via enhancements such as an IT friendly LLDP node topology discovery mechanism, auto-commissioning support, and auto-device replacement support. Additionally, a specification for a new select line circuit facilitates the efficient delivery of system wide sequential commands.
The EtherNet/IP in-cabinet bus solution reduces interface components through use of single pair Ethernet (IEEE Std 802.3cg-2019 10BASE-T1S) and reduces node cost via multidrop cabling that spans a single cabinet with one interface per device and one switch port that supports many devices. Cost is further reduced via cables that use composite network and control power to eliminate separate parallel runs. The select line for topology eliminates configuration switches by enabling discovery based on relative position and allows for direct connection with programming tools during assembly for parameterization. Assembly time is lowered by eliminating most wire or cable preparation with insulation displacement (piercing) connectors. Nodes will also be able to be replaced with compatible nodes of the same type during normal system operation without any engineering tools in a plug and play manner.
This will be made possible through reduced hardware requirements enabled by UDP-only EtherNet/IP communication, usage of single pair Ethernet, and shared in-cabinet external power and cabling. Adding low-level in-panel devices to the network will enable the benefits of additional remote diagnostics, asset information and parameterization capability, automatic node topology discovery, and plug and play device replacement.
by Gary Mintchell | Apr 5, 2021 | Automation, News, Process Control, Sensors
ABB has moved its media relations, at least the people working with me, to England. Two other major European industrial technology providers also have moved marketing and media relations from the US to England. I have no idea whether this is a statement about the state of the US market or the state of their cost structure. Maybe both.
ABB changed CEOs several years ago and just changed again. These precipitated changes in corporate emphases—divesting several large businesses and adding others. The variety in these three announcements certainly reflects the new diversity of the corporate portfolio.
ABB drone-based leak detection and greenhouse gas measuring system
HoverGuard can help operators of USA’s three million miles of pipeline infrastructure to increase their safety and environmental capabilities in line with the USA 2020 PIPES Act.
According to the US Energy Information Administration (EIA), the majority of gas shipments in the US take place using the millions of miles of the nation’s pipeline infrastructure. On December 27, 2020, the Protecting Our Infrastructure of Pipelines and Enhancing Safety (PIPES) Act was signed into law in the United States. The Act directs gas pipeline operators to use advanced leak detection technologies to protect the environment and pipeline safety.
Detection of odorless and invisible gas leaks can be challenging and expensive. ABB’s latest addition to its ABB Ability Mobile Gas Leak Detection System, HoverGuard, provides the solution by finding leaks faster and more reliably than ever before.
HoverGuard is an Unmanned Aerial Vehicle (UAV)-based system that detects, quantifies and maps leaks up to 300 ft from natural gas distribution and transmission pipelines, gathering lines, storage facilities, and other potential sources quickly, safely and reliably. It automatically generates comprehensive digital reports that summarize results and can be shared in minutes after a survey.
The cloud-connected, multi-gas solution is also the first of its kind to quantify the three most important greenhouse gases methane, carbon dioxide and water vapor continuously while flying. Each greenhouse gas affects the environment differently and is present in the air in different amounts. Sourcing individual gases also provides important information to scientists and researchers when studying the complex environmental processes affecting climate and pollution.
Patented cavity enhanced laser absorption spectroscopy detects methane with a sensitivity more than 1,000 times higher than conventional leak detection tools. This sensitivity and speed allow HoverGuard to detect leaks while flying at altitudes of 130 ft, or higher, and at speeds greater than 55 mph. It can cover 10-15 times more land area per minute by operating on low-cost commercial UAV capable of carrying a payload of 6.6 lbs.
ABB calls for more collaboration with OEMs
ABB has signed a Memorandum of Understanding (MoU) with Hitachi Construction Machinery to share their expertise and collaborate in bringing solutions to market that will reduce the greenhouse gas (GHG) emissions associated with heavy machinery in mining.
The companies will explore possibilities to apply ABB’s electrification, automation, and digital solutions to mining trucks and excavators provided by Hitachi Construction Machinery as part of wider efforts with mine operators to electrify all processes from pit to port. Original equipment manufacturer (OEM) Hitachi Construction Machinery also brings expertise in driverless operation and labor-saving technologies. The aim of the combined solutions is to enhance the efficiency and flexibility of customer businesses, contributing to the reduction of CO₂ and the realization of a sustainable society.
The collaboration with Hitachi Construction Machinery is one of many that ABB are looking to develop with OEMs to accelerate the transition to all-electric mines.
“ABB is calling for more collaboration between OEMs and technology companies to fast-track the development of new emissions-reducing systems with electrification and automation of the whole mining operation the goal. We are ready to work more with OEMs to establish a common approach for the market, and through strategic collaboration provide solutions that can help enable a low-carbon society and make mining operations more responsible,” said Joachim Braun, Division President, Process Industries, ABB. “New emissions-reducing technologies can transform the energy-intensive mining industry to achieve an even more productive, but also sustainable future.”
“Today, the challenge of our customers is on electrification of trucks and the time to change is now. But nobody can achieve this transformation alone. Co-creation of solutions with OEMs and mining companies is needed to successfully integrate electrification in mines.” said Max Luedtke, ABB’s Global Head of Mining.
ABB Ability Performance Optimization Service for cold rolling mills
ABB has launched its new ABB Ability Performance Optimization Service for cold rolling mills, offering steel, aluminum, and other metals manufacturers opportunities to reach new levels of operational performance through technology, boosting their processes and profitability.
The new service – part of ABB’s metals digital portfolio and Collaborative Operations for Metals suite – combines continuous performance monitoring using ABB Ability Data Analytics for cold rolling mills, with real time support from ABB experts. ABB will work alongside customers with the vision of continuing to transform the metals industry.
The data analytics component uses process-specific algorithms based on a century of metals domain expertise to collect high frequency data from mill control systems and discover trends, benchmarks and other performance factors, sending alerts to operators and maintenance when opportunities to optimize performance are identified.
Alongside this, ABB experts are available to provide onsite or offsite support, recommending actions to ensure the mill maintains its performance targets against key performance indicators (KPIs) for productivity, quality and yield. Leveraging the collective strengths of metals producers and ABB experts, access to dashboards is shared, enabling all parties to drill down to individual coil level.
In addition, ABB experts can provide customers with detailed reports at regular intervals describing areas for improvement, identified trends, or problem areas found in historical data, allowing for continuous improvement over time.
Key benefits include continuous collaboration and access to experts; increased productivity through improved asset performance and reduced downtime; higher yield and quality resulting from immediate corrective action when problems occur; reduced risk of equipment failure; the ability to leverage insights across the enterprise and reductions in wastage, energy and other costs.
